Grinding 50tph-1450tph Cement Roller Press Clinker Plant

HPGR|Roller Press Technical parameters:

Roller Press: Cement Roller Press and Mine Roller Press

Roller press is new cement saving energy grinding equipment and developed in the middle of 1980s, can replace the system of ball mill competently or in partial, it is characterized by low consumption and lower noise, also reform the old factory. After selecting the equipment, may increase output of 40-100% for ball mill, fine material of 0.08mm covers 20-55%after material cake is pressed, less than 2mm covers 65-85%, Internal structure of fine material is filled with many small cracks, the grind ability is improved greatly. The roller surface is used heat built-up welding; It is convenient to maintain the abrasive layer.

It can displace the low efficiency and high consumption ball mill in part or completely. Reduce the steel consumption and nose. It is suitable to not only new plant but also technical revision of old plant. Raise the output by 40 to 60 percent and reduce the power consumption by 30 to 50 percent. The material that its fineness is 0.8mm covers 20 to 35 percent after aqueezing the material. The fineness is less than 20mm which is covered 65 to 85 percent. The inner structure of small lump is filled with microdefect. Improve the easy abrasivity. The roller face is heat weld buildup. It is easy to maintenance in the abrasive layer.

 With our Roller Presses, the grinding pressure is transferred from the hydraulic system via the movable roll to the material bed and absorbed in a stable, closed machine frame. A key feature is the mounting of the rollers in oillubricated cylindrical roller bearings. The oil is both, lubricant and cooling agent. Alternatively, grease lubrication is possible. Power transmission from the electric motors is effected via cardan shaft, fluid or safe set coupling and clamping disc fitted gear boxes, usually of planetary design. Depending on the application, the rollers are either one piece solid construction or shaft and tire design with suitable wear protection for almost all applications in the cement and minerals industry.

 High Pressure Grinding Rolls (HPGR)
CITIC HIC designs and manufactures a range of HPGRs to suit the cement and mineral processing industries. Our HPGR designs range from 120-50 (2 x 355kW) to 240 -180 (2 x 3150kW).
Standard features include:

Constant setting and pressure control

Autogenous wear protection of rolls ensuring improved wear life

Structurally sound welded frame verified using FEA complying to strictest design codes

Dual planetary reducer drive system

Four cylindrical roller bearings design

PLC control system complete with operator panel

‘HPGR Enhancement Package’ which includes the complete HPGR control system, temperature and vibration monitoring and other options to increase equipment availability

 Product advantage:

• 1. The press roller surface adopts hard alloy stud setting-in structure to increase the life time of the roller sleeve
  2. Universal coupling-planetary retarder-press roller to consist of shaft flexible drive system
  3. Compound structure of non-contact sealing and contact sealing are adopted at the side of the press roller
  4. Unique ellipse structure is used for the feeding pipe to make the feeding process smooth
  5. Oil spray lubrication system is used for the lubrication of the main bearing
  6. The main bearing adopts inner passage fully-sealing structure for cooling
  7. The hard alloy welding press roller surface or setting-in surface are available depending on the user’s need.

  Applicable scope

  1. Applicable for the mineral processing industry; it can be installed before the ball mill as pre-milling equipment or consist of mixing grinding system with ball mill.
  2. Applicable for oxide pellet industry instead of the common used damp mill.
  3. Applicable for building material and fire-proof material industry; successful application for the grinding of clinker, limestone and bauxite.

Always up to expectations.

The CITICIC Roller Press is available in eight standard sizes ranging in grinding force from 2 to 20 meganewtons. CITIC Roller Presses offer a reliable solution for every application for grinding cement, slag, raw material or for special applications, such as preparation of ore.

Roller Presses: rollers, surfaces

Reduced wear by autogenous wear protection.

Grinding Rolls

CITICIC Roller Presses offer rollers with appropriate wear protection for almost all applications in the cement and minerals industry. The two-part roller consisting of shaft and tire allows for economical surface replacement, single part rollers are used for high temperature grinding:

• Multi-layer welding enables long running times without stoppages.
• The complete hard face welded surface is used for feed material of normal wear characteristic. Surface repair can be carried out quickly.
• The surface with hard-alloy studs is used for extremely abrasive materials.

Aftersales service 

LUOYANG ZHONGTAI INDUSTRIES able to provide:

1. ENGINEERED SPARES - DESIGN AND MANUFACTURING

2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES

3. HUGE MACHINE SHOP CAPABILITIES

4. TRAINING PROGRAMMES

5. PREVENTATIVE MAINTENANCE PROGRAMS

6. PREVETATIVE MAINTENANCE SERVICES

7. COMPREHENSIVE MAINTENANCE PROGRAMS

LUOYANG ZHONGTAI INDUSTRIES’s Field Service Engineers are trained specifically in the LUOYANG ZHONGTAI INDUSTRIES brand group products but are capable of undertaking the servicing of other OEM brands.

Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time.

LUOYANG ZHONGTAI INDUSTRIES also has an extensive capability in supplying all you consumable and electrical/ mechanical spare part needs. 

Q: Why we believe in luoyang zhongtai industries co., ltd:

A: 1. More than 30 years experience.

     2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged      parts

     3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.

Q:Delivery time

A: parts lead time 1-2months, machines 2-3months.

Q:Payment terms

A: Accept payment type: T/T, L/C, Western union,Cash.

30% deposit when signed contract. Full payment paid before shipping

Q: Quality warranty?

A: guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.

Q: After sales service?

A: we can supply technical guide for machines running test and parts maintenance if end user needs.