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Prismatic Battery Cell Stacking Pressing Compression Strapping Machine for BESS Solar Battery Energy Storage Assembly Line
The DJ100S prismatic battery cell stacking extruder is designed for prismatic lithium batteries to be stacked, extruded into shape, and bundled efficiently.
Operation Process
Manual Loading: Operator manually arranges end plates, insulating plates, and individual battery cells in sequence onto the stacking platform.
Start Pressing: After manual stacking completion, operator presses the "Press Start" button.
Automated Pressing Control:
PLC system controls pressure sensor to send output signal
Electric cylinder automatically executes pressing action
Pressing stops automatically when preset thrust force or stroke distance is reached
Manual Strapping: Operator manually secures upper and lower formed steel bands to fix the assembled stack.
Return to Home Position: After strapping completion, operator presses "Cylinder Return" button, and electric cylinder automatically retracts to standby position.
Process Completion: Sequence of arranging, stacking, pressing, and strapping is finished.
Equipment Performance Parameters
Parameter
Specification
Applicable Battery Model
Prismatic Lithium-ion Battery 280Ah
Compatible Module Size
Length: 300-1000 mm, Width: 100-300 mm, Height: 100-250 mm
Control Method
Programmable Logic Controller (PLC)
Pressing Force Range
0-1000 kg
Safety Feature
Audible buzzer and red light alarm when preset upper force limit is reached
Pressing Stroke Range
200-1100 mm (adjustable)
Dual Protection & Adjustment
Real-time monitoring of pressing distance and pressure; All parameters adjustable via PLC
Equipment Environmental Requirements
Requirement
Specification
Ambient Temperature
5°C - 35°C
Relative Humidity
20% - 90%
Air Supply Pressure
0.5 ~ 0.6 MPa
Power Supply Voltage
220V, 50Hz / 60Hz
Floor Load Capacity
≤ 200 kg/m² (area load ratio)
Grounding Type
Direct Grounding
Site Conditions
Free from pollution and strong electromagnetic interference
Installation Environment
Level surface, free from vibration and shock
Equipment Noise Level
≤ 80 dB
Equipment Specifications
Specification
Value
Overall Dimensions (L × W × H)
2330 mm × 1000 mm × 1536 mm (nominal; refer to actual equipment for precise values)
SHENZHEN COENG TECH CO., LTD. is a professional one-stop energy storage system solution provider located in Shenzhen, Guangdong Province, China. The company is dedicated to providing overseas energy storage system manufacturers with comprehensive one-stop full-process services covering solution... SHENZHEN COENG TECH CO., LTD. is a professional one-stop energy storage system solution provider located in Shenzhen, Guangdong Province, China. The company is dedicated to providing overseas energy storage system manufacturers with comprehensive one-stop full-process services covering solution...