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The Allen-Bradley 22B-D6P0N104 is a compact and versatile AC drive belonging to the PowerFlex 40 series, a flagship product line from Rockwell Automation. Designed for a wide range of industrial applications, this drive offers a balance of performance, flexibility, and ease of use, making it ideal for both simple machine-level control and more complex system integration. It is engineered to provide precise motor control, enhance productivity, and improve energy efficiency in automated processes.
Key Product Highlights:
Series: PowerFlex 40
Power Rating: 2.2 kW (3 HP)
Control Method: Sensorless Vector Control & V/F Control
Voltage Class: 480V AC (3-Phase)
Key Feature: Integrated keypad, flexible communications, and built-in safety functions.
Key Features & Benefits
Advanced Motor Control:
Sensorless Vector Control: Delivers high torque at low speeds, significantly improving machine performance and production efficiency without the need for an encoder.
V/F Control: Provides reliable and stable control for various load types.
Auto-Tuning: Simplifies setup by automatically determining motor parameters for optimal performance.
Enhanced Functionality:
Integrated PID Controller: Enables closed-loop control for process variables like pressure, flow, and level without external hardware.
StepLogic: Allows programming of up to 16 speed steps and 8 dwell times for multi-speed applications.
Built-in Brake IGBT: Includes an internal brake transistor for dynamic braking, reducing the need for external components.
Pre-set Speeds & Timers: Features programmable preset speeds, timers, and counters to simplify control logic and reduce hardware costs.
User-Friendly & Compact Design:
Integral Keypad & LED Display: Enables "out-of-the-box" operation, simplifying startup, programming, and monitoring.
Flange Mounting: Saves valuable control panel space with a compact footprint (approx. 240mm x 420mm x 90mm).
Conformal Coating: Protects the internal circuitry in harsh environments.
Flexible Communications:
Supports a wide range of industrial networks via optional plug-in modules, including EtherNet/IP, DeviceNet, ControlNet, Profibus-DP, and Modbus RTU.
Built-in RS485 port for basic serial communication.
Safety & Protection:
Safe Torque Off (STO): Built-in safety function (SIL 2, PL d) to ensure safe motor shutdown in emergency situations.
Comprehensive Protection: Includes overcurrent, overvoltage, undervoltage, overload, overtemperature, and short-circuit protection for both the motor and the drive.
Technical Specifications
Parameter
Specification
Model Number
22B-D6P0N104
Product Series
PowerFlex 40
Power Rating
2.2 kW (3 HP)
Input Voltage
480V AC (3-Phase)
Input Frequency
50/60 Hz
Output Voltage
0 to 100% of input voltage
Output Current
12 A (at 400V AC)
Control Mode
Sensorless Vector, V/F, Flux Vector
Power Factor
0.98
User Interface
Integral Keypad, 6-segment LED Display
Communication Ports
RS-485 (Modbus RTU), Optional Modules for Major Networks
Braking Capability
Internal Brake IGBT (Dynamic Braking)
Safety Function
Safe Torque Off (STO) - Category 3, PLe / SIL 3
Protection Rating
IP20 / NEMA 1 (Type 1)
Operating Temperature
0°C to 60°C (32°F to 140°F)
Dimensions (H x W x D)
Approx. 240 mm x 420 mm x 90 mm
Weight
Approx. 4.72 kg
Certifications
UL, cUL, CE, C-Tick, CCC
Typical Applications
The 22B-D6P0N104 is suitable for a broad spectrum of industrial machinery, including:
Material Handling: Conveyors, sorters, and hoists.
Fluid Control: Pumps and fans (with energy-saving PID control).
Packaging Machinery: Wrappers, fillers, and labeling machines.
Machine Tools: Spindles, mixers, and agitators.
General Automation: Any application requiring precise speed and torque control.
Related Products & Series
The PowerFlex 40 series includes a wide range of models to fit different power requirements. Some related models include:
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