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Shenzhen Hengyo Power Technology Co., Limited

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China KCD2-RR2-Ex1 | P+F Dual Channel Relay Output Intrinsic Safety Isolator Ex ia
China KCD2-RR2-Ex1 | P+F Dual Channel Relay Output Intrinsic Safety Isolator Ex ia

  1. China KCD2-RR2-Ex1 | P+F Dual Channel Relay Output Intrinsic Safety Isolator Ex ia
  2. China KCD2-RR2-Ex1 | P+F Dual Channel Relay Output Intrinsic Safety Isolator Ex ia

KCD2-RR2-Ex1 | P+F Dual Channel Relay Output Intrinsic Safety Isolator Ex ia

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Payment Terms T/T,Western Union
Supply Ability 500pcs/month
Delivery Time 3 working days
Packaging Details original package
Condition original brand new
Warranty one year
Shipping way DHL FedEx express
Application Automation Industries, oil, gas, chemical industries
Certificate CE ISO TUV
Brand Name PEPPERL+FUCHS
Model Number KCD2-RR2-Ex1
Place of Origin Singapore
Certification CE SIL3

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Product Specification

Payment Terms T/T,Western Union Supply Ability 500pcs/month
Delivery Time 3 working days Packaging Details original package
Condition original brand new Warranty one year
Shipping way DHL FedEx express Application Automation Industries, oil, gas, chemical industries
Certificate CE ISO TUV Brand Name PEPPERL+FUCHS
Model Number KCD2-RR2-Ex1 Place of Origin Singapore
Certification CE SIL3
High Light 1-channel isolated safety barrierPEPPERL+FUCHS resistance repeaterKCD2-RR2-Ex1 intrinsic safety barrier
KCD2-RR2-Ex1 | P+F Dual Channel Relay Output Intrinsic Safety Isolator Ex ia ATEX DIN Rail
Product Overview

The KCD2-RR2-Ex1 is a high-performance 1-channel isolated barrier from Pepperl+Fuchs' K-System, specifically engineered to transfer resistance values from RTDs (Pt100, Pt500, Pt1000) or potentiometers located in hazardous areas to safe area control systems with exceptional accuracy.

This signal conditioner provides complete galvanic isolation between field and control circuits while maintaining 0.1% accuracy across the entire measurement range. The device supports 2-, 3-, or 4-wire techniques depending on the required accuracy, ensuring that the input card of the control system measures the same load as if it were connected directly to the resistance in the hazardous area.

Certified for SIL 2 (SC 3) acc. to IEC/EN 61508 and approved for hazardous area installation with [Ex ia Ga] IIC, [Ex ia Da] IIIC, and [Ex ia Ma] I certifications, the KCD2-RR2-Ex1 delivers reliable, safety-rated performance for temperature measurement and resistance signal transfer in explosive atmospheres.

With a compact 12.5 mm width and 24 V DC power supply (via Power Rail or terminals), this device is the ideal solution for RTD and potentiometer signal isolation in hazardous area installations.

Model Number Decoding
Code Segment Meaning
KCD2 K-System, 2-channel housing width (12.5 mm)
RR2 Resistance Repeater – transfers resistance/RTD signals
Ex1 1-channel with intrinsic safety (Ex) certification

This model features screw terminal connections. For spring terminal (push-in) version, specify KCD2-RR2-Ex1.SP.

Key Features & Benefits
High Accuracy (0.1%)

Delivers exceptional measurement precision with deviation of ±0.1% of Rm or ±0.1 Ω – ensures reliable temperature measurement and resistance signal transfer.

Multiple RTD Support

Accepts Pt100, Pt500, and Pt1000 RTD sensors – flexible field device compatibility for various temperature measurement applications.

Flexible Wiring Configurations

Supports 2-, 3-, or 4-wire techniques depending on the required accuracy – eliminates lead resistance errors for long-distance installations.

Line Fault Detection (LFD)

Monitors field wiring for Pt100 sensors – detects open and short circuits, enabling predictive maintenance and reducing unplanned downtime.

Intrinsic Safety Certification

Certified with [Ex ia Ga] IIC for Zone 0, 1, and 2 hazardous areas – gas groups IIC (hydrogen, acetylene), IIB, and IIA. Also certified for dust (IIIC) and mining (Ma) applications.

SIL 2 Certified

Safety Integrity Level 2 (SC 3) acc. to IEC/EN 61508 – suitable for safety-related applications.

Technical Specifications
General Specifications
Parameter Value
Manufacturer Pepperl+Fuchs SE
Product Type Resistance Repeater / Isolated Barrier
Model KCD2-RR2-Ex1
Signal Type Analog input
Channels 1
Housing Width 12.5 mm (type A2)
Functional Safety
Parameter Value
Safety Integrity Level (SIL) SIL 2 acc. to IEC/EN 61508
Systematic Capability (SC) SC 3
Supply
Parameter Value
Connection Power Rail or terminals 9+, 10-
Rated Voltage 19 ... 30 V DC
Ripple within the supply tolerance
Rated Current < 28 mA
Power Consumption 0.35 W (24 V and 1 mA sense current), 0.85 W (30 V and 10 mA sense current)
Input (Field Side)
Parameter Value
Connection terminals 1, 2, 3, 4
Suitable Sensors Pt100, Pt500, Pt1000, potentiometers
Line Fault Detection yes, at Pt100
Lead Resistance ≤ 10 % of resistance value
Transmission Range 0 ... 10 mA
Available Voltage 7 V
LFD Threshold < 30 nA
Output (Control Side)
Parameter Value
Connection terminals 5-, 7-, 6+, 8+
Current 0 ... 10 mA
Available Voltage 0 ... 4.2 V
Fault Signal field voltage < 150 mV or > 4 V, depending on lead disconnected
Reverse Polarity Protection for I < 10 mA or U < 20 V
Transfer Characteristics
Parameter Value
Accuracy 0.1 %
Deviation Im ≥ 1 mA: ±0.1 % of Rm or ±0.1 Ω (the larger value is applicable)
Im < 1 mA: accuracy reduces in proportion to Im (e.g., Im=0.1mA: ±1% of Rm or 1Ω)
Temperature Influence Im ≥ 1 mA, Rm ≥ 100 Ω: 0.01 %/K in range -20 ... +70 °C
Settling Time ≤ 5 ms
Rise Time/Fall Time ≤ 2 ms (10 ... 90%)
Galvanic Isolation
Parameter Value
Output/Power Supply functional insulation, rated insulation voltage 50 V AC
Indicators & Settings
Parameter Value
Display Elements LED
Control Elements DIP switch
Configuration via DIP switches
Labeling space for labeling at the front
Hazardous Area Specifications (Ex ia)
Parameter Value
EU-Type Examination Certificate BASEEFA 10 ATEX 0061X
Marking II (1)G [Ex ia Ga] IIC
II (1)D [Ex ia Da] IIIC
I (M1) [Ex ia Ma] I
Output Voltage (Uo) 9.5 V
Output Current (Io) 39.22 mA
Output Power (Po) 93 mW
Zone 2 Certification (Ex ec)
Parameter Value
Certificate BASEEFA 10 ATEX 0062X
Marking II 3G Ex ec IIC T4 Gc
Ambient Conditions
Parameter Value
Ambient Temperature -40 ... 70 °C (-40 ... 158 °F)
Mechanical Specifications
Parameter Value
Degree of Protection IP20
Connection Screw terminals
Mass approx. 100 g
Dimensions (W x H x D) 12.5 x 119 x 114 mm (0.5 x 4.7 x 4.5 inch)
Mounting on 35 mm DIN mounting rail acc. to EN 60715:2001
Function Description

The KCD2-RR2-Ex1 is an isolated barrier used for intrinsic safety applications. It transfers resistance values of RTDs (Pt100, Pt500, Pt1000) or potentiometers from hazardous areas to safe areas.

How it works:
  • The device provides a sensing current to the field resistance sensor
  • The resulting voltage drop is transferred across the galvanic isolation barrier
  • The output stage reproduces the resistance value as a proportional current signal (0 ... 10 mA)
  • A 2-, 3-, or 4-wire technique is available depending on the required accuracy
  • Line fault detection (LFD) monitors field wiring for Pt100 sensors, detecting open and short circuits
  • The input card of the control system measures the same load as if it were connected directly to the resistance in the hazardous area
Signal flow:
Hazardous Area (Field Side) Safe Area (Control Side)
RTD Sensor (Pt100/Pt500/Pt1000) ──► KCD2-RR2-Ex1 ──► 0...10 mA to PLC/DCS
Potentiometer ──────────────────► (Galvanic isolation + Intrinsic safety)
(2-, 3-, or 4-wire connection)
Applications

The KCD2-RR2-Ex1 is specifically designed for resistance and temperature signal transfer in hazardous area installations:

Industry Application
Oil & Gas Temperature measurement with Pt100 sensors on offshore platforms, refineries, and pipelines in Zone 0/1 areas
Chemical Processing Reactor temperature monitoring, level measurement with potentiometric sensors in explosive atmospheres
Pharmaceutical Sterile processing temperature monitoring, fermenter temperature control with Ex ia protection
Power Generation Bearing temperature monitoring on turbines and generators, stator winding RTD measurement
Mining Certified [Ex ia Ma] I for underground mining equipment requiring intrinsic safety
Marine & Offshore DNV marine approved – temperature monitoring for marine control systems

Typical field devices connected:

  • Pt100, Pt500, Pt1000 RTD temperature sensors
  • Potentiometers (e.g., for level measurement, valve position feedback)
  • Resistance-based sensors in hazardous areas
Why Choose the KCD2-RR2-Ex1?
True Resistance Transfer

Unlike temperature converters that convert resistance to 4-20 mA, the KCD2-RR2-Ex1 reproduces the actual resistance value at the output. The control system measures the same load as if it were connected directly to the field sensor – no scaling or configuration required.

Highest Accuracy for Critical Measurements

With 0.1% accuracy and deviation of ±0.1 Ω for Pt100 measurements, the KCD2-RR2-Ex1 delivers the precision required for critical temperature monitoring applications.

Flexible Wiring for Any Installation

The ability to select 2-, 3-, or 4-wire connection techniques allows optimization for any installation – from cost-effective 2-wire to highest-accuracy 4-wire with full lead resistance compensation.

Comprehensive Hazardous Area Coverage

Certified for gas (IIC), dust (IIIC), AND mining (Ma) applications – providing the widest hazardous area coverage available in a single device.

SIL 2 Certified for Safety Applications

Certified acc. to IEC/EN 61508 with Systematic Capability SC 3, suitable for safety instrumented systems (SIS) requiring reliable temperature monitoring.

Built-in Diagnostics

Line fault detection (LFD) continuously monitors Pt100 field wiring for open and short conditions, enabling predictive maintenance and reducing unplanned downtime.

Compliance & Certifications
SIL 2 ATEX (Ex ia) ATEX (Ex ec) IECEx FM Approval UL Approval DNV Marine CCC Ex (China) KOSHA (Korea) TIIS (Japan) PESO (India) UKEX (UK) CE NAMUR RoHS

Company Details

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  • Business Type:

    Distributor/Wholesaler,Exporter,Seller,Manufacturer,Trading Company

  • Year Established:

    2013

  • Total Annual:

    2000000-5000000

  • Employee Number:

    20~50

  • Ecer Certification:

    Verified Supplier

Shenzhen Hengyo Power Technology Co., Limited is your best partner for industrial automation. We provide ideal design and solution for automated industries with products from different international brands like MTL, PEPPERL+FUCHS, Phoenix Contact, Weidmueller, Honeywell, Max, Tamagawa, Delta, Panaso... Shenzhen Hengyo Power Technology Co., Limited is your best partner for industrial automation. We provide ideal design and solution for automated industries with products from different international brands like MTL, PEPPERL+FUCHS, Phoenix Contact, Weidmueller, Honeywell, Max, Tamagawa, Delta, Panaso...

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Get in touch with us

  • Reach Us
  • Shenzhen Hengyo Power Technology Co., Limited
  • Room 2407, B Block No.145 Chengshi Zhuchang Bld, Bagua 2nd Rd, Futian Dist. Shenzhen City, China 518029
  • https://www.ac-servomotors.com/

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