Gardner Denver Regulating Valve 2009398 for Air Compressor Parts

Product Specification

Product Introduction: Regulating Valve

1. What is a Regulating Valve?

A Regulating Valve is a broad category of control valves designed to automatically manage and maintain specific process variables—such as pressure, flow rate, temperature, or liquid level—within a fluid system. Unlike simple on/off valves, regulating valves modulate the flow passage to ensure a set parameter remains constant despite fluctuations in upstream or downstream conditions.

They are the fundamental components for achieving stability, efficiency, and precision in industrial processes.

2. Key Functions & Purposes

The primary function of a regulating valve is automatic control. The specific type of regulation depends on the valve's design and application:

• Pressure Reducing: Maintains a constant, lower downstream pressure regardless of higher, fluctuating upstream pressure.

• Pressure Sustaining / Backpressure: Maintains a constant minimum upstream pressure by restricting flow to build pressure.

• Flow Control: Maintains a constant flow rate through a line despite changing system pressures.

• Temperature Control: Modulates flow of a heating or cooling medium (e.g., steam, coolant) to maintain a set temperature.

• Differential Pressure Control: Maintains a constant pressure difference between two points in a system.

3. How It Works (Operating Principle)

Most regulating valves operate on a simple principle of balance-of-forces:

1. Sensing: An internal mechanism (e.g., a diaphragm, piston, or bellow) senses the process variable (pressure, flow).

2. Comparison: The force generated by this sensed variable is compared against the force of a pre-set reference spring.

3. Actuation: Any imbalance between these forces causes the actuator to move.

4. Modulation: This movement adjusts the position of a plug, poppet, or globe within the valve, changing the flow area.

5. Correction: The change in flow corrects the process variable, re-establishing the force balance and stabilizing the system.

This creates a continuous, self-contained feedback loop that requires no external power, making many regulating valves self-operating.

4. Key Features & Benefits

5. Common Types of Regulating Valves

6. Technical Specifications (Typical Range)

• Size Range: 1/4" to 16" (DN8 to DN400)

• Pressure Rating: Vacuum to 10,000 PSI (ANSI 150 to 2500 Class)

• Temperature Range: -20°F to 1000°F (-30°C to 540°C)

• Connection Types: Threaded (NPT, BSP), Flanged (ANSI, DIN), Socket Weld, Butt Weld

• Body Materials: Cast Iron, Ductile Iron, Carbon Steel, Stainless Steel (304, 316), Bronze, Alloy 20

• Trim Materials: Stainless Steel, Hastelloy, Stellite, PTFE

7. Industries & Applications

Regulating valves are ubiquitous across all process industries:

• Oil & Gas: Wellhead control, fuel gas pressure reduction, compressor anti-surge.

• Power Generation: Steam pressure control, feedwater regulation, condenser level control.

• Chemical Processing: Precise dosing, reactor pressure control, additive injection.

• Water & Wastewater: Pump discharge control, filter backwash, system pressure management.

• HVAC: Building heating/cooling systems, district energy, chiller plant control.

• Pharmaceutical & Food & Beverage: Sanitary process control, CIP (Clean-in-Place) systems.

8. Why Choose Our Regulating Valves?

(This section is for your specific value proposition. Example text below:)

• Proven Reliability: Our valves are engineered for long service life with minimal maintenance, even in the most demanding environments.

• Precision Engineering: Advanced modeling and machining ensure accurate control, tight shut-off, and repeatable performance.

• Ease of Maintenance: In-line serviceable designs and readily available maintenance kits minimize downtime and repair costs.

• Global Technical Support: Our team of application engineers provides expert support to help you select, install, and maintain the perfect valve for your specific need.

• Custom Solutions: We offer custom trim materials, special connections, and tailored pressure ranges to meet unique application challenges.

9. Ordering Information

To select the correct regulating valve, please provide:

• Fluid Media: (e.g., Saturated Steam, Natural Gas, Caustic Solution)

• Function: (Pressure Reducing, Backpressure, Flow Control, etc.)

• Set Point: (Desired pressure, flow, or temperature to maintain)

• Flow Capacity: (Max/Min Flow Rate in GPM, SCFM, or lb/hr)

• Pressures: (Upstream & Downstream, or Inlet/Outlet)

• Temperature: (Operating Temperature)

• Material Requirements: (Based on fluid compatibility)

• Connection Type & Size:

Contact our engineering team today for a personalized recommendation and quotation.