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Flat Face Forged Flanges A182 F22 Class 3 WN Flange
Product Overview
The Welding Neck Flange is a critical component in piping systems, widely recognized for its robust design and superior performance in demanding applications. Designed specifically for high-pressure and high-temperature environments, these flanges are essential for industries requiring reliable and durable connections, such as chemical plants, oil and gas refineries, and power generation facilities.
Featuring a tapered hub and long neck design, this flange provides excellent reinforcement in high-stress applications. The neck's gradual transition from flange thickness to pipe wall thickness minimizes stress concentration, enhancing overall mechanical strength and integrity.
Key Features
Product Name: Welding Neck Flange
Type: Welding Neck Flanges
Length (Lwn): 697MM
Flanges Type: EN 1092-1
Material: 11CrMo9-10 Plate Flange
Flanges Face Options: FF (Flat Face), RF (Raised Face)
Material Grade: Alloy steel 11CrMo9-10
Applications: Boiler quality flanges suitable for pressure vessels and piping systems
Technical Specifications
Parameter
Specification
Product Name
Welding Neck Flange
Flange Type
Welding Neck Flanges
Flanges Type
EN 1092-1
Rating
600
Lwn
L=697MM
Pressure Rating
150LB-2500LB
Standard
ASME B16.5 / ASME B16.47
Carbon Steel
11CrMo9-10
Face Type
Raised Face / Flat Face / Ring Type Joint
Applications
The Welding Neck Flange is indispensable in industrial settings where safety, performance, and longevity are critical. Primary applications include:
Power plants and petrochemical industries
Oil and gas sector operations
Chemical processing plants
High-pressure steam lines
Critical fluid transport systems
Customization Services
Our Welding Neck Flanges are available with comprehensive customization options. We specialize in custom manufacturing using 11CrMo9-10 material grade, compliant with EN 10213 11CrMo9-10 and EN 10222-2 11CrMo9-10 standards. Customization services include specific dimensions, pressure ratings, and flange face types to meet your precise project requirements.
Support & Services
Our dedicated technical support team provides comprehensive assistance including installation guidance, maintenance tips, and troubleshooting. We offer detailed product specifications, compatibility information, on-site consultation services, and training programs. Additional services include inspection, testing, and certification to guarantee product quality and reliability throughout the product lifecycle.
Packing & Shipping
Each Welding Neck Flange is carefully packaged with protective plastic film and placed in sturdy wooden crates or reinforced carton boxes with cushioning materials. We utilize reliable freight services specializing in industrial equipment and offer various shipping options including sea freight, air freight, and land transportation. All products undergo thorough inspection before dispatch, and tracking information is provided for real-time shipment updates.
Frequently Asked Questions
What is a Welding Neck Flange and where is it commonly used?
A Welding Neck Flange is a type of flange with a long tapered hub that is welded to a pipe. It is commonly used in high-pressure and high-temperature applications such as oil and gas, chemical, and power industries due to its strength and durability.
What materials are Welding Neck Flanges typically made from?
Welding Neck Flanges are typically made from carbon steel, stainless steel, alloy steel, and sometimes exotic materials like Inconel or Monel, depending on the application requirements and environmental conditions.
How is a Welding Neck Flange installed?
A Welding Neck Flange is installed by butt welding the flange's neck to the pipe. This provides a smooth transition from flange to pipe, minimizing stress concentration and ensuring a strong, leak-proof joint.
What are the pressure ratings available for Welding Neck Flanges?
Welding Neck Flanges are available in a variety of pressure ratings, commonly ranging from ANSI Class 150 to Class 2500, allowing them to be used in low to very high-pressure systems.
Can Welding Neck Flanges be customized in terms of size and thickness?
Yes, Welding Neck Flanges can be customized to meet specific size, thickness, and dimensional requirements as per industry standards like ASME, ANSI, or API to fit particular piping systems.
Best Alloy Engineering Alloy Pipe as s a reference point for excellence in the manufacture and distribution of fittings, piping, bends, forged flanges , clad products and specialties for the upstream, midstream and downstream sectors of oil & gas, thermal and nuclear power generation.
The C...
Best Alloy Engineering Alloy Pipe as s a reference point for excellence in the manufacture and distribution of fittings, piping, bends, forged flanges , clad products and specialties for the upstream, midstream and downstream sectors of oil & gas, thermal and nuclear power generation.
The C...