High Efficiency Precision Die Casting Mold (Aluminum Alloy) ±0.005mm Tolerance

Product Specification

High Efficiency Precision Die Casting Mold (Aluminum Alloy) ±0.005mm Tolerance Custom Made Motorcycle Parts Mold

Aluminum Alloy Casting Usage

Automotive Industry: Engine blocks, cylinder heads, wheels, and structural components.
Aerospace: Aircraft fuselage parts, brackets, and structural elements.
Construction: Window frames, panels, and architectural fittings.
Consumer Electronics: Laptop cases, smartphone bodies, and electronic housings.

Specification

Features of Aluminum Alloy Casting

1. Ultra-High Precision – Achieves ±0.005mm tolerance, ensuring tight dimensional control for intricate motorcycle part geometries.

2. Aluminum Alloy Construction – Provides excellent thermal conductivity and corrosion resistance, enabling faster heat dissipation and longer mold life.

3. High Efficiency Design – Optimized runner and gating systems reduce cycle time and material waste, boosting overall production throughput.

4. Customizable Cavities – Fully tailored to customer specifications, supporting complex shapes like engine casings, brackets, and lever components.

5. Durable Surface Treatment – Advanced coating or nitriding options available to enhance wear resistance and facilitate easy part release.

Manufacture Process

1. Review the part design,drawings and quality standard from clients.
2. Mould and Tooling design & manufacturing
3. Mould and Tooling testing & confirm the sample
4. Die casting raw castings
5. Surface treatment: Trimming,Deburring, polishing, cleaning, passivation & power coating and other requirement from Customer
6. Precision machining: CNC lathes, milling, drilling, grinding etc
7. Full Inspection
8. Packing
9. Delivery

Applications

1. Engine Components – Cylinder heads, crankcases, and clutch covers requiring high thermal and mechanical stability.

2. Chassis & Frame Parts – Swingarms, mounting brackets, and subframes that demand lightweight strength and precise fit.

3. Transmission Housings – Gearbox casings and chain covers where ±0.005mm accuracy ensures smooth assembly.

4. Brake & Control Systems – Brake lever bases, master cylinder bodies, and throttle housings for reliable safety performance.

5. Electrical & Cooling Systems – Alternator covers, radiator brackets, and sensor housings that benefit from consistent dimensional repeatability.

Packing & Shipping

Dedicated Customer Support

Our customer support team is available to assist you with any questions or concerns regarding packing and shipping. From providing shipping quotes to resolving delivery issues, we’re here to ensure a smooth and hassle-free experience.

Our Advantages

1. We are the biggest lost foam mould manufacturer in China, we focus on high challenge lost foam mould and we have large gantry machining centers,30 sets imported high speed machining center,more than 40 sets general machine tool equipment;
2. We have 36 senior mould designers, to ensure reasonable / safety / high efficiency mould design and ensure the fast mould delivery and rational mould structure, make the process more safer and the production efficiency more higher;
3. We using numerical control machine tool to manufacture the mould cavities, to ensure a even thickness ;
4. We using ZL104 Aluminium to casting the mould, to manufacture a high strength mould;
5. For the big mould, we using Ø22*1 copper tube as cooling pipe, with water spray system, to get a nice cooling effect;
6. We Have (TEF10N) coating on the mould surface, it can reduce the friction, anti water/static electricity/acid-base/high-temperature, with this we can ensure the pattern has smooth surface without distrotion, and easy to demould;
7. All the screws we using stainless steel screw, easy to disassemble during maintenance;
8. For the big mould chest, we using 18-20mm thick wrought aluminium plate, to offer high strenght cavity ;

FAQ