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In industries such as medical equipment, automation components, aviation connectors, or high-end molds, machining a U-shaped groove with precise dimensions and a smooth groove bottom is no easy feat. Especially when dealing with various materials such as stainless steel and aluminum alloy, and in scenarios involving long-duration high-speed machining, the requirements for cutting tools are even more stringent.
To meet these high-precision machining requirements, AMG has specially launched the 12mm U-shaped groove flat tool. With its advantages of strong stability, long service life, and wide compatibility, it has become the preferred choice for many precision manufacturing customers.
During our communication with customers, we have found that their concerns are usually focused on:
Can the slot size be controlled to ±0.01mm?
Is there a fillet transition at the groove bottom? Can it reduce stress and avoid cracking?
Is the tool wear-resistant enough? Can it be used for continuous machining without changing the tool?
Is it stable when cutting? Are there any vibration marks or burrs?
Can aluminum and stainless steel be processed simultaneously?
The AMG 12mm U-shaped groove flat blade is precisely designed to address these issues.
Parameter
Description
Tool Diameter (D)
12mm
Cutting Length (L1)
20 / 25 / 30mm (optional)
Shank Diameter (d)
12mm
Overall Length (L)
75mm / 100mm
Material
Ultrafine Grain Carbide
Coating
TiAlN / DLC (optional)
Groove Structure
U-shaped bottom + flat end
Suitable Materials
Stainless steel, aluminum alloy, carbon steel, etc.
Working Principle
This tool features a U-shaped design at the bottom, ensuring a more even distribution of cutting force across the machining surface. This design avoids the risk of localized excessive force on the tool tip, which can lead to chipping. With its precision-ground flat blade design, it can produce a flat groove bottom and neat side walls simultaneously in a single pass, saving time and effort. Additionally, the consistency of the groove shape produced is higher.
Product Advantages
Accurate dimensions and smooth assembly: ±0.01mm slot width accuracy ensures smooth assembly of structural components
Resistant to wear and tear, with a long life: The high-performance coating makes the tool last longer, reducing the frequency of tool changes
Smooth chip evacuation, more stable machining: During high-speed operation, chips are evacuated quickly, ensuring the machining process does not overheat
Easy to change and install, adjust machine adjustment easily: Multiple standard lengths, compatible with mainstream processing equipment
Frequently Asked Questions
Q: Is it suitable for high-speed machining? Will it generate heat or cause tool breakage?
A: Yes, it is suitable. The structural design of this tool is optimized for high-speed cutting, ensuring smooth heat dissipation and chip evacuation, as well as stable operation.
Q: Can different materials be processed at same time, such as a batch of aluminum parts and a batch of steel parts?
A: Yes, it can. It has strong adaptability and is an ideal choice for multi-material hybrid processing.
Q: Which machine tools is it suitable for?
A: Applicable to common CNC equipment such as vertical machining centers and CNC milling machines.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2017
Total Annual:
100-200
Employee Number:
80~120
Ecer Certification:
Verified Supplier
Changzhou AMG Precision Tool Manufacturing Co., Ltd. is a manufacturer specializing in the production of solid carbide cutting tools, including end mills, drills, reamers and customized non-standard tools. We are equipped with advanced German Walter grinders and Zoller measuring instruments to ... Changzhou AMG Precision Tool Manufacturing Co., Ltd. is a manufacturer specializing in the production of solid carbide cutting tools, including end mills, drills, reamers and customized non-standard tools. We are equipped with advanced German Walter grinders and Zoller measuring instruments to ...