Guangdong MEI-AL Technology Co., Ltd.
| Payment Terms | T/T |
| Supply Ability | 1set/6 months |
| Delivery Time | 180-200days |
| Packaging Details | Export Stander Packing |
| Output | 30000T/year |
| Model | Horizontal |
| Feature | Scalability |
| Anodizing Film Thickness | 8-12µm |
| Max Profile Length | 6500mm |
| color | Silver Bronze Brown Black Champagne Gold |
| Brand Name | MEI-AL |
| Model Number | APL-2500T |
| Place of Origin | CHINA |
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Product Specification
| Payment Terms | T/T | Supply Ability | 1set/6 months |
| Delivery Time | 180-200days | Packaging Details | Export Stander Packing |
| Output | 30000T/year | Model | Horizontal |
| Feature | Scalability | Anodizing Film Thickness | 8-12µm |
| Max Profile Length | 6500mm | color | Silver Bronze Brown Black Champagne Gold |
| Brand Name | MEI-AL | Model Number | APL-2500T |
| Place of Origin | CHINA | ||
| High Light | Horizontal Oxidation Production Line ，Manual Oxidation Production Line | ||
30000T / Year Manual Horizontal Oxidation Production Line
一. Description :
1.Anodizing Thickness: The thickness of the anodized coating can vary depending on the desired application.
2.Post-Anodizing Processes: After the anodizing process, additional processes may be carried out to further enhance the properties of the anodized parts.
3.Anodized aluminum parts can be produced in a variety of colors. The color is achieved by either dyeing the porous anodized layer or by using a process called integral color anodizing, where metal alloying elements are incorporated into the part to produce specific colors during the anodizing process.
二. Design Condition
| 1 | Alloy | Aluminium 6061 to 6063 or others |
| 2 | Anodizing film thinkness | 10~ 12µm micron |
| 3 | Average coverage area | 350m²/T (ton) |
| 4 | Max aluminium profile length | 6500mm |
| 5 | Aluminum extrusion ratio formula | 2.5kg/m² |
| 6 | Working h/m | 300d/m x 20h/d = 600h/m |
| 7 | Racking system | Three fixtures /rack |
| 8 | Racking operation | Manual |
| 9 | Equipment Usage Rate | 0.9 |
| 10 | Power supply | AC220V 50Hz |
| 11 | Control Power | AC220V 50Hz |
| 12 | Water supply | 2kg/cm²·G |
| 13 | Hot steam | 6kg/cm²·G |
| 14 | Compressor air | 6kg/cm²·G |
三.Process Tank
| 1 | Degreasing 【Free sulfuric acid 180±30 g/l】 | 1 Tank |
| 2 | Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 | 2 Tanks |
| 3 | Neutralization 【Free sulfuric acid180±20g/l】 | 1 Tank |
| 4 | Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 | 8 Tanks |
| 5 | Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 | 3 Tanks |
| 6 | Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 | 3 Tank |
四.Treatment Process:
(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um
1) Clour process: Mix Salts
2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)
3) Current density: 70A
4) Process time: 2-8min
6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min
五. Design Parameter and Setting
1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:
( 3 rack x 8 tank x 60min/h) ÷40min x600 hour =21600jig(rack)
2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 21600jig(rack)x 50m² /jig =1080000m²
2. Anodizing treatment weight:
Monthly output : 1080000m²÷350m²/T*0.9=2777T≧2500T
3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank
Power Rectifier : 15000A =3unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank
Colour Rectifier : 8000A =3 unit
六. Process Chat
| Discription for Un | ||
| 1 | De | Degreasing |
| 2 | Rs | Rinsing |
| 3 | HW Rs | Hot Water Rinsing |
| 4 | AE | Alkaline Etching |
| 5 | Ne | Neutralization |
| 6 | An | Anodizing |
| 7 | Cl | Coloring |
| 8 | Sl | Sealing |
| 9 | MU | Material Unloading |
| 10 | Pc | Packing |
Company Details
Business Type:
Manufacturer
Year Established:
2011
Total Annual:
430000-10000000
Employee Number:
50~90
Ecer Certification：
Verified Supplier
MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...
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