China factories

Chat Now Send Email
China factory - Guangdong MEI-AL Technology Co., Ltd.

Guangdong MEI-AL Technology Co., Ltd.

  • China,Foshan
  • Verified Supplier
  1. Home
  2. Products
  3. About Us
  4. Contact Us

Leave a Message

we will call you back quickly!

Submit Requirement
China Customization and Flexibility Automated Anodizing Line with 6500mm Max Profile
China Customization and Flexibility Automated Anodizing Line with 6500mm Max Profile

  1. China Customization and Flexibility Automated Anodizing Line with 6500mm Max Profile
  2. China Customization and Flexibility Automated Anodizing Line with 6500mm Max Profile

Customization and Flexibility Automated Anodizing Line with 6500mm Max Profile

  1. MOQ: 1set
  2. Price: RMB32,000,000-50,000,000/set
  3. Get Latest Price
Payment Terms T/T
Supply Ability 1set/6 months
Delivery Time 180-200days
Packaging Details Export Stander Packing
Ddvantage Electrical Insulation
Feature Customization and Flexibility
Operation Mode Semiautomatic or Automatic
Anodizing Film Thickness 8-12µm
Max Profile Length 6500mm
Racking method Manaul racking system
Tanks Inside Size 8000*width*3500
Voltage 380V~415v
Brand Name MEI-AL
Model Number APL-3000T
Place of Origin CHINA

View Detail Information

Inquiry by Email Get Latest Price
Chat online Now Ask for best deal
  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Supply Ability 1set/6 months
Delivery Time 180-200days Packaging Details Export Stander Packing
Ddvantage Electrical Insulation Feature Customization and Flexibility
Operation Mode Semiautomatic or Automatic Anodizing Film Thickness 8-12µm
Max Profile Length 6500mm Racking method Manaul racking system
Tanks Inside Size 8000*width*3500 Voltage 380V~415v
Brand Name MEI-AL Model Number APL-3000T
Place of Origin CHINA
High Light Automated Anodizing Line 6500mm max lengthCustom Anodizing Line 8-12µm film thicknessFlexible Anodizing System with warranty
Customization And Flexibility Automated Anodizing Line Aluminium Alloy Profile
Automated anodizing line for aluminium alloy profiles
Customization and Flexibility Automated Anodizing Line Aluminium Alloy Profile
Description
  • Anodizing production lines can accommodate different variations of the anodizing process to achieve specific results
  • Anodizing production lines often incorporate systems to control the thickness of the anodized layer on the metal objects
  • Some anodizing production lines are capable of performing Type III hard anodizing, also known as sulfuric acid hard anodizing or hardcoat anodizing
Features
  • Modern anodizing production lines often incorporate automation and advanced control systems to enhance efficiency and consistency
  • The design of racks and fixturing used in the production line is crucial for optimal anodizing results
  • Anodizing production lines can consume significant amounts of electricity, especially during the anodizing process
Design Conditions
Parameter Specification
Alloy Aluminium 6061 to 6063 or others
Anodizing film thickness 9~12µm micron
Average coverage area 350m²/T (ton)
Max aluminium profile length 6500mm
Extrusion ratio 2.5kg/m²
Working hour/month 300d/m x 20h/d = 600h/m
Racking system Three fixtures /rack
Racking operation Manual
Equipment Usage Rate 0.9
Power supply AC 3phase 380v 50hz
Control Power AC220V 50Hz
Water supply 2kg/cm²*G
Hot steam 6kg/cm²*G
Compressor air 6kg/cm²*G
Process Tanks
Process Specification Quantity
Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Alkaline Etching Free alkali 40-60g/l, Al3+ 30-120g/l 2 Tanks
Neutralization Free sulfuric acid 180±20g/l 1 Tank
Anodising Free sulfuric acid 140-180g/l, Al3+≤20g/l 8 Tanks
Colouring Stannous sulfate 3-8g/l, Free sulfuric acid 15-25g/l, PH 0.8-1.2 3 Tanks
Medium Temperature Sealing PH 5-6.5, Nickel ion 0.8-1.3g/l, Fluorion 0.3-0.7 g/l 3 Tanks
Treatment Process
1. Degreasing
6 jig(rack)/tank x 1 tank = 6 jig(rack)
Treatment time: 2-5min
2. Alkaline Etching
6 jig(rack)/tank x 2 tanks = 12 jig(rack)
Treatment time: 3-15min
3. Neutralization
6 jig(rack)/tank x 1 tank = 6 jig(rack)
Treatment time: 1-5min
4. Anodizing
3 jig(rack)/tank x 8 tanks = 24 jig(rack)
Current density: 130A/m²
Process time: 26min
Unprocess time: 7min
Total time: 26+7=33min
Average anodizing layer: 0.36*1.3*26*0.77 = 9.4µm
5. Colour 1
Colour process: Mix Salts
Quantity: 3 jig(rack)/tank x 1 tank = 3 jig(rack)
Current density: 70A
Process time: 2-8min
6. Sealing
Sealing method: Sealing at Medium or Normal Temperature
Quantity: 6 jig(rack)/tank x 1 tank
Process time: 10-15min
Design Parameter and Setting
Anodizing Treatment Area
Each anodizing process tank needs 33min, where total jig(rack)/year:
(3 rack x 8 tank x 60min/h) ÷ 33min x 600 hour = 26181 jig(rack)
Design 50m²/jig(rack). Where every tank is 100m²
Area treatment/year: 26181 jig(rack) x 50m²/jig = 1309050m²
Anodizing Treatment Weight
Monthly output: 1309050m² ÷ 350m²/T x 0.9 = 3366T ≧ 3000T
Power Consumption
Anodising Tank: 100m²/tank x 130A/m² ÷ 0.9 = 14444A/tank
Power Rectifier: 15000A = 3 units
Colouring tank: 100m²/tank x 70A/m² ÷ 0.9 = 7777A/tank
Colour Rectifier: 8000A = 3 units
Process Chart
Description for Un
  • De = Degreasing
  • Rs = Rinsing, HW Rs = Hot Water Rinsing
  • AE = Alkaline Etching
  • Ne = Neutralization
  • An = Anodizing
  • Cl = Coloring
  • Sl = Sealing
  • MU = Material Unloading
  • Pc = Packing
Anodizing line process chart and layout

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2011

  • Total Annual:

    430000-10000000

  • Employee Number:

    50~90

  • Ecer Certification:

    Verified Supplier

MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...

+ Read More

Get in touch with us

  • Reach Us
  • Guangdong MEI-AL Technology Co., Ltd.
  • No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
  • https://www.anodizing-line.com/

Leave a Message, we will call you back quickly!

Email

Check your email

Phone Number

Check your phone number

Requirement Details

Your message must be between 20-3,000 characters!

Submit Requirement