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Guangdong MEI-AL Technology Co., Ltd.

  • China,Foshan
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China 950 Tons/Month Automatic Horizontal Anodizing Production Line with PLC Control
China 950 Tons/Month Automatic Horizontal Anodizing Production Line with PLC Control

  1. China 950 Tons/Month Automatic Horizontal Anodizing Production Line with PLC Control

950 Tons/Month Automatic Horizontal Anodizing Production Line with PLC Control

  1. MOQ: I set
  2. Price: Customized Price
  3. Get Latest Price
Operate Semiautomatic or Automatic
Dimension Customized
Sand Suface Type alkaline ,acid ,sand blast
Delivery Time 60-90 days
Heating Power Natural gas, LNG,LPG
Payment Terms L/C,T/T
Controlsystem PLC automatic control
Packaging Details Standard Packaging
Water Presssure Customer local water pressure
Treatment Material Aluminium profiles
Model Number MEI-AL-EE401
Brand Name MEI-AL
Place of Origin Foshan, China

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  1. Product Details
  2. Company Details

Product Specification

Operate Semiautomatic or Automatic Dimension Customized
Sand Suface Type alkaline ,acid ,sand blast Delivery Time 60-90 days
Heating Power Natural gas, LNG,LPG Payment Terms L/C,T/T
Controlsystem PLC automatic control Packaging Details Standard Packaging
Water Presssure Customer local water pressure Treatment Material Aluminium profiles
Model Number MEI-AL-EE401 Brand Name MEI-AL
Place of Origin Foshan, China
High Light 950 Tons/Month Capacity Automatic Anodizing Production Line ,PLC Automatic Control Horizontal Anodizing Line ,3C Aluminum Components Aluminum Anodizing System
950 Tons/Month Automatic Horizontal Anodizing Production Line for 3C Aluminum Components
Overview

This horizontal automatic anodizing production line is engineered for high-volume surface treatment of precision 3C aluminum components, including smartphone frames, laptop enclosures, tablet structures, and wearable device parts. Designed for a monthly throughput of 950 tons, the line integrates automated chemical pre-treatment, precision anodizing, multi-stage rinsing, and sealing processes. Equipped with an automated gantry crane transfer system and centralized PLC control, the facility maintains consistent coating parameters and structural uniformity across high-density production batches.

Technical Specifications
Parameter Specification
Applicable Workpieces 3C electronic aluminum components (smartphone frames, laptop housings, tablet enclosures, structural brackets)
Operation Mode Fully automatic PLC-controlled gantry hoist system with manual override mode
Anodizing Type Type II Sulfuric Acid Anodizing / Type III Hard Anodizing
Film Thickness 5 - 25 μm (configurable per component requirements)
Surface Finish Matte, Satin, Chemical Polished, or Sandblasted pre-treated finish
Process Temperature 18°C - 22°C (Anodizing); 25°C - 95°C (Sealing)
Current Density 1.0 - 2.5 A/dm²
Production Capacity 950 Tons / Month
Sealing Method Nickel-Free Sealing / Cold Sealing / Hot Deionized Water Sealing
Anodizing Process Flow
Loading → Chemical Degreasing → Rinse → Chemical Polishing / Alkaline Etching → Rinse → Acid Neutralization (Desmutting) → Rinse → Sulfuric Acid Anodizing / Hard Anodizing → Multi-stage DI Water Rinse → Organic Dyeing / Electrolytic Coloring (Optional) → DI Water Rinse → Nickel-Free / Medium Temperature Sealing → Hot Water Rinse → Drying → Unloading
Key Features
Controlled Film Thickness

High-frequency switching rectifiers provide stable DC output and precise current density control, ensuring predictable oxide growth rates and uniform film thickness across complex 3C component geometries.

Automated Process Control

A central PLC system manages hoist movement schedules, immersion times, temperature profiles, and rectifier parameters with real-time data logging to reduce human error and support traceability.

Batch Color Uniformity

Automated chemical dosing systems and temperature-regulated dye tanks maintain stable bath compositions, reducing shade variations across production runs.

Temperature & Filtration Control

Industrial chillers combined with titanium heat exchangers regulate electrolyte temperatures within set thresholds, while continuous multi-stage micron filtration maintains bath clarity and finish quality.

Flexible Surface Finishing

The tank layout supports interchangeable pre-treatment options, allowing transitions between high-gloss chemical polishing, satin etching, and matte anodizing depending on product specifications.

Production Line Configuration
  • Automated Crane & Hoist System: Overhead multi-gantry cranes equipped with position sensors, variable frequency drives, and collision-avoidance logic for smooth rack transfer between process tanks.
  • Rectifier & Power Supply Units: High-frequency IGBT switching power supplies and SCR rectifiers featuring ripple control, automatic voltage/current regulation, and PLC integration.
  • Exhaust & Acid Mist Scrubber System: Lateral slot hoods, UPVC extraction ductwork, and countercurrent packed scrubber towers for neutralization of acid and alkaline vapors.
  • Chiller & Thermal Regulation System: Industrial screw-compressor chilling units, plate heat exchangers, and acid-resistant circulation pumps for continuous electrolyte temperature control.
  • Bath Filtration & Agitation Modules: Specialized acid-resistant magnetic/centrifugal pumps, UPVC piping networks, and cartridge filter units for bath homogenization and particulate removal.
  • Reverse Osmosis (RO) Water System: Multi-stage RO purification unit producing deionized water required for high-purity rinsing and sealing steps.
  • Aluminum Ion Recovery Unit: Online ion exchange system to control excessive Al³⁺ build-up in the anodizing bath, extending bath life and stabilizing bath conductivity.
  • Waste Water Treatment Facility: Neutralization tanks, double reactors, filter presses, and sludge handling equipment configured to meet local discharge standards.
Frequently Asked Questions
What anodizing types are supported on this production line for 3C parts?

The line supports Type II standard sulfuric acid anodizing for decorative finishes and Type III hard anodizing for components requiring enhanced abrasion resistance.

How does the line control film thickness uniformity on small electronic parts?

Current density is regulated via high-frequency switching rectifiers connected to the central control system, maintaining precise voltage and current parameters throughout the anodizing cycle.

How is bath temperature maintained during continuous anodizing?

The system utilizes screw chillers paired with titanium plate heat exchangers and continuous bath circulation pumps to maintain solution temperature within ±1°C of the setpoint.

What measures prevent color variation in dyed 3C components?

The line utilizes automated chemical replenishment units, precise temperature control, and continuous bath agitation in the dyeing section to maintain constant dye concentrations.

How does the system manage aluminum ion concentration in the anodizing bath?

An integrated aluminum ion stabilizer continuously removes excess Al³⁺ ions from the bath via resin separation while recycling sulfuric acid back into the tank.

Get a Customized Aluminum Anodizing Line Layout and Process Solution

We provide full-scope engineering design, equipment sizing, plant layout planning, and technical support tailored to your production volume and product specifications.

Contact Our Engineering Team

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2011

  • Total Annual:

    430000-10000000

  • Employee Number:

    50~90

  • Ecer Certification:

    Verified Supplier

Guangdong MEI-AL Technology | Leading Anodizing Line Manufacturer Since 2011     MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent m... Guangdong MEI-AL Technology | Leading Anodizing Line Manufacturer Since 2011     MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent m...

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  • Guangdong MEI-AL Technology Co., Ltd.
  • No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
  • https://www.anodizing-line.com/

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