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200–1500 Tons/Month Semi-Automatic Anodizing Production Line for Aluminum Window Frames
Overview
This semi-automatic aluminum anodizing line is specifically designed for architectural aluminum profiles, primarily applied to standard and customized aluminum window frames, door frames, and building facade profiles. Utilizing the mature Type II sulfuric acid anodizing process compliant with architectural aluminum industry standards, the line supports conventional dye coloring and optional electrophoretic composite finishing to meet outdoor weather resistance and decorative requirements.
The production employs a professional vertical processing mode, equipped with travelling hoist crane and heavy-duty steel structure conveyor system. It combines mechanical cyclic conveying with manual auxiliary operation, specially optimized for vertical hanging processing of architectural aluminum profiles. The monthly output ranges from 200 to 1500 tons, covering small-batch customized orders and large-scale engineering batch production while maintaining stable and consistent surface processing quality for architectural aluminum products.
Technical Specifications
Item
Parameter
Applicable Workpieces
6063/6061 architectural aluminum profiles, aluminum window frames, door frames, building decorative profiles
Operation Mode
Semi-automatic vertical processing mode; travelling hoist crane + steel structure conveyor transmission with manual auxiliary positioning and debugging mode
Anodizing Type
Type II Sulfuric Acid Decorative Anodizing (architectural grade)
Film Thickness
Standard architectural grade 10-15 μm (AA10-AA15); adjustable 8-20 μm for enhanced outdoor corrosion resistance
Stable & Controlled Film Thickness: Matched with constant-current rectifier and timed oxidation control system, the line maintains uniform oxide film thickness on long and irregular window frame profiles, conforming to conventional architectural aluminum profile tolerance standards.
Professional Vertical Processing Design: The whole line adopts exclusive vertical hanging processing mode, professionally optimized for long architectural profiles such as window frames. It avoids liquid accumulation and surface streaks easily caused by horizontal placement, ensuring uniform film formation and consistent appearance on the whole profile.
Stable Batch Color Consistency: Equipped with closed-loop tank filtration and constant-temperature coloring system. It reduces color deviation among batches of window frame products, keeping uniform decorative appearance for engineering matching projects.
Reliable Temperature & Filtration Control: Independent chilled water buffer tank and circulating cooling device lower temperature fluctuation during high-volume continuous production. Multi-cycle filtration reduces suspended impurities in tank liquid, stabilizing surface finish quality.
Flexible Surface Finishing Solutions: Compatible with multiple architectural color schemes and surface textures. Process recipes can be stored and switched quickly to adapt to different window frame styles and project requirements.
Optional Electrophoretic Upgrade: Reserved modular installation space and interfaces for electrophoretic coating system. It can switch freely between single anodizing and composite processes, suitable for high weather resistance outdoor building profiles.
Anti-Cross Contamination Structure: Drip leakage drainage zone reserved between tanks collects residual electrolyte from hangers and profiles, lowering rinse water pollution and stabilizing long-term batch production quality.
Production Line Configuration
Conveying & Operation System: Heavy-duty travelling hoist crane, vertical special steel structure conveyor frame, semi-automatic vertical lifting and transmission mechanism, stable and reliable for long window frame profile hanging processing
Pretreatment System: Degreasing tank, alkaline etching tank, neutralization tank, equipped with circulating filtration and liquid level monitoring accessories
Core Anodizing System: Sulfuric acid anodizing tank, high-precision DC stabilized rectifier, tank liquid stirring and circulating filtration equipment
Constant Temperature System: Industrial chiller, large-capacity chilled water buffer tank, plate heat exchanger, ensuring stable oxidation and coloring temperature
Coloring & Sealing System: Decorative coloring tank, sealing tank with constant temperature control unit
Pure Water Rinsing System: Multi-stage counter-flow pure water rinse tanks, reducing water consumption and improving rinsing cleanliness
Drying System: Constant-temperature hot air drying oven with uniform air circulation for moisture-free drying of profiles
Intelligent Control System: PLC control cabinet, HMI touch screen, temperature and timing sensing modules for standardized process management
Optional Upgrade Equipment: Reserved interface for electrophoretic rectifier, ultrafiltration recycling system and curing oven for composite finishing process
Frequently Asked Questions
Q1: What aluminum grades of window frames are suitable for this line?
A: It is mainly designed for 6063 and 6061 architectural aluminum alloys, which are widely used for residential and commercial window frame profiles.
Q2: What advantages does vertical processing bring to window frame anodizing?
A: Vertical hanging processing is more suitable for long strip architectural profiles. It allows smooth liquid drainage and uniform contact between tank liquid and profile surface, reducing processing defects such as water marks and local uneven film thickness, and stabilizing the overall yield of window frame products.
Q3: Can the line meet outdoor weather resistance requirements for building window frames?
A: Standard 10-15 μm anodized film with qualified sealing treatment provides stable outdoor corrosion resistance. Higher film thickness and optional electrophoretic coating can further improve weather resistance for coastal and high-pollution areas.
Q4: Is batch color difference controllable for engineering bulk orders?
A: With constant temperature control and circulating filtration system, the line keeps stable tank liquid environment, which helps control color deviation in large-volume continuous production of window frame profiles.
Q5: Can I upgrade electrophoresis function in the later stage?
A: The whole line reserves complete installation space and power interfaces. The electrophoretic system can be added modularly without replacing the original conveyor and crane structure, supporting free process switching.
Q6: What is the adjustable production range of this line?
A: The line supports monthly output from 200 tons to 1500 tons, adaptable for small-batch customized projects and long-term mass production of architectural aluminum profiles.
Contact us to get a Customized Aluminum Anodizing Line Layout and Process Solution
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2011
Total Annual:
430000-10000000
Employee Number:
50~90
Ecer Certification：
Verified Supplier
Guangdong MEI-AL Technology | Leading Anodizing Line Manufacturer Since 2011
MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent m... Guangdong MEI-AL Technology | Leading Anodizing Line Manufacturer Since 2011
MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent m...
