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Guangdong MEI-AL Technology Co., Ltd.

  • China,Foshan
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China 2000T/M Aluminum Anodizing Line For Metal Electroplating Surface Treatment
China 2000T/M Aluminum Anodizing Line For Metal Electroplating Surface Treatment

  1. China 2000T/M Aluminum Anodizing Line For Metal Electroplating Surface Treatment

2000T/M Aluminum Anodizing Line For Metal Electroplating Surface Treatment

  1. MOQ: 1set
  2. Price: RMB20,000,000-30,000,000/set
  3. Get Latest Price
Payment Terms T/T
Supply Ability 1set/6 months
Delivery Time 180-200days
Packaging Details Export Stander Packing
Color All color as clients' required
Feature Smart inventory management
Material of Tank PP, PVC, Stainless Steel
Max Profile Length 6500mm
Tanks Inside Size 8000*width*3500
Voltage 380V~415v
Brand Name MEI-AL
Model Number APL-2000T
Place of Origin CHINA

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms T/T Supply Ability 1set/6 months
Delivery Time 180-200days Packaging Details Export Stander Packing
Color All color as clients' required Feature Smart inventory management
Material of Tank PP, PVC, Stainless Steel Max Profile Length 6500mm
Tanks Inside Size 8000*width*3500 Voltage 380V~415v
Brand Name MEI-AL Model Number APL-2000T
Place of Origin CHINA
High Light Metal Electroplating Surface Treatment Anodizing Line2000T/M Aluminum Anodizing Line

2000T/M Aluminum Anodizing line for Metal electroplating surface treatment

一. Pruduction: 

1.Increasingly, anodizing production lines are incorporating remote monitoring and control capabilities, allowing key personnel to access and manage the production processes from off-site locations. This enhances operational flexibility and responsiveness.

2.Anodizing production lines may utilize specialized simulation software to model and optimize various aspects of the anodizing process, such as current distribution, coating thickness, and process kinetics.

3.Advanced anodizing production lines employ sophisticated metrology and inspection tools, including optical profilometry, X-ray fluorescence, and automated visual inspection systems, to ensure precise measurement and verification of critical coating properties.

二. Design Condition:

1 Alloy Aluminium 6061 to 6063 or others
2 Anodizing film thinkness The desired anodizing film thickness is 10-12µm (microns)
3 Average coverage area The average coverage area is 350m² per ton of aluminum profiles
4 Maximum aluminum profile length 6500mm
5 Extrusion ratio 2.5kg/m²
6 Working hour/m 300d/m x 20h/d = 600h/m
7 Racking system Three fixtures /rack
8 Racking operation Manual
9 Equipment Usage Rate 0.9
10 Power supply AC 3phase 380v 50hz
11 Control Power AC220V 50Hz
12 Water supply 2kg/cm²·G
13 Hot steam 6kg/cm²·G
14                   Compressor air                                                  6kg/cm²·G

四. Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2.  Alkaline Etching 
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3.  Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min           
  4.  Anodizing
    (1) 3 jig(rack)/tank x 6tanks = 18jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 10min
    (5) Total time 30+10=40min
          

          (6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

  1.  Colour 1

                     1) Clour process: Mix Salts

                     2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)

                     3) Current density: 70A

                     4) Process time: 2-8min

 

      6. Sealing
           1) Sealing menthod:  Sealing at Medium or Normal Temperature
           2) 
Quantity: 6jig(rack)/tank x 1 tank
           3) Process time 10-15min

五.Process Tank

  1. Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
  2. Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
  3. NeutralizationFree sulfuric acid180±20g/l】 1 Tank
  4. Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 6 Tanks
  5. Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 3 Tanks
  6. Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 3 Tank

 

六. Design Parameter and Setting

       1. Anodizing treatment area:
              1) Each anodizing process tank need 40min ,where total jig(rack)/year:

                   ( 3 rack x 6 tank x 60min/h) ÷40min x600 hour =16200jig(rack)

2) Design 50m²/jig(rack) . Where every tank is 100m²
3) 
Area treatment/year : 16200jig(rack)x 50m² /jig =810000m²

 

2. Anodizing treatment weight:
        Monthly output : 810000m²÷350m²/T*0.9=2082T≧2000T

 

3. Power consumption:
        1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

           Power Rectifier : 15000A =6unit
        2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

   Colour Rectifier : 8000A =3 unit 

 

七. Process Chat

Discription for Un
1 De Degreasing
2 Rs Rinsing
3 HW Rs Hot Water Rinsing
4 AE Alkaline Etching
5 Ne Neutralization
6 An Anodizing
7 Cl Coloring
8 Sl Sealing
9                         MU                                  Material Unloading
10                          Pc                                           Packing

 

 

 

 

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2011

  • Total Annual:

    430000-10000000

  • Employee Number:

    50~90

  • Ecer Certification:

    Verified Supplier

MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...

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  • Guangdong MEI-AL Technology Co., Ltd.
  • No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
  • https://www.anodizing-line.com/

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