Guangdong MEI-AL Technology Co., Ltd.
| Payment Terms | T/T |
| Supply Ability | 1set/6 months |
| Delivery Time | 180-200days |
| Packaging Details | Export Stander Packing |
| Treatment Meterial | Aluminium profiles |
| Month Outut | 700Ton/m |
| Feature | Integrated quality control |
| Capacity Per Month | According to the needs of the customer |
| Operation | Manunal |
| Alloy | Aluminium 6061 to 6063 or others |
| Running Way | Automatic running |
| Brand Name | MEI-AL |
| Model Number | APL-700T |
| Place of Origin | CHINA |
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Product Specification
| Payment Terms | T/T | Supply Ability | 1set/6 months |
| Delivery Time | 180-200days | Packaging Details | Export Stander Packing |
| Treatment Meterial | Aluminium profiles | Month Outut | 700Ton/m |
| Feature | Integrated quality control | Capacity Per Month | According to the needs of the customer |
| Operation | Manunal | Alloy | Aluminium 6061 to 6063 or others |
| Running Way | Automatic running | Brand Name | MEI-AL |
| Model Number | APL-700T | Place of Origin | CHINA |
| High Light | Customizable Anodizing Production Line ，Anodizing Production Line ，Aluminum Extrusion Profiles Anodizing Production Line | ||
Customizable Anodizing Production Line for Aluminum Extrusion Profiles
一. Production Description:
1.Anodizing involves the use of hazardous chemicals and electrical equipment, so strict safety protocols and personal protective equipment are required for workers.
2.The anodizing process generates acidic wastewater that must be properly treated and neutralized before disposal to comply with environmental regulations.
3.An aluminum anodizing production line involves a series of well-coordinated processes and equipment designed to enhance the properties of aluminum products.
二. Design Condition
| 1 | Alloy | Aluminium 6061 to 6063 or others |
| 2 | Anodizing film thinkness | 10~ 12µm micron |
| 3 | Average coverage area | 400m²/T(ton) |
| 4 | Max aluminium profile length | 6500mm |
| 5 | Extrusion ratio | 2.5kg/m² |
| 6 | Working hour/m | 300d/m x 20h/d = 600h/m |
| 7 | Racking system | Two fixtures /rack |
| 8 | Racking operation | Manual |
| 9 | Equipment Usage Rate | 0.9 |
| 10 | Power supply | AC 3phase 380v 50hz |
| 11 | Control Power | AC220V 50Hz |
| 12 | Water supply | 2kg/cm²·G |
| 13 | Hot steam | 6kg/cm²·G |
| 14 | Compressor air | 6kg/cm²·G |
三, Process Tank
| 1 | Degreasing 【Free sulfuric acid 180±30 g/l】 | 1 Tank |
| 2 | Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 | 2 Tanks |
| 3 | Neutralization 【Free sulfuric acid180±20g/l】 | 1 Tank |
| 4 | Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 | 3 Tanks |
| 5 | Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 | 1 Tank |
| 6 | Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 | 1 Tank |
四, Treatment Process:
(6) Average anodizing layer : 0.36*1.3*28*0.77 =10.1um
1) Clour process: Mix Salts
2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)
3) Current density: 70A
4) Process time: 2-8min
6.Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min
五. Design Parameter and Setting
1. Anodizing treatment area:
1) Each anodizing process tank need 38min ,where total jig(rack)/year:
( 2 rack x 3 tank x 60min/h) ÷38min x600 hour =5684jig(rack)
2) Design 57.1m²/jig(rack) . Where every tank is 114.2m²
3) Area treatment/year : 5684jig(rack)x 57.1m² /jig =324556m²
2. Anodizing treatment weight:
Monthly output : 324556m²÷400m²/T*0.9=730T≧700T
3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank
Power Rectifier : 15000A =3unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank
Colour Rectifier : 8000A =1 unit
六. Process Chat
| Discription for Un | ||
| 1 | De | Degreasing |
| 2 | Rs | Rinsing |
| 3 | HW Rs | Hot Water Rinsing |
| 4 | AE | Alkaline Etching |
| 5 | Ne | Neutralization |
| 6 | An | Anodizing |
| 7 | Cl | Coloring |
| 8 | Sl | Sealing |
| 9 | MU | Material Unloading |
| 10 | Pc | Packing |
Company Details
Business Type:
Manufacturer
Year Established:
2011
Total Annual:
430000-10000000
Employee Number:
50~90
Ecer Certification：
Verified Supplier
MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...
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