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Guangdong MEI-AL Technology Co., Ltd.

  • China,Foshan
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China Customizable Anodizing Line for Aluminum Profiles with 600Ton Monthly Supply
China Customizable Anodizing Line for Aluminum Profiles with 600Ton Monthly Supply

  1. China Customizable Anodizing Line for Aluminum Profiles with 600Ton Monthly Supply

Customizable Anodizing Line for Aluminum Profiles with 600Ton Monthly Supply

  1. MOQ: 1set
  2. Price: RMB7,000,000-9,000,000/set
  3. Get Latest Price
Payment Terms L/C, T/T
Supply Ability 1set/6 months
Delivery Time 180-200days
Packaging Details Export Stander Packing
Capacity 600T/Month
Advantage Enhanced Chemical Stability
Available For window、Automobile
Aluminum Profiles Length According to customers' requirement
Purpose Aluminum Suface Treatment
Colour According to customer needs
Power natural gas, LNG
Brand Name MEI-AL
Model Number 600T/MONTH
Place of Origin GUANGDONG MEI-AL ,CHINA

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms L/C, T/T Supply Ability 1set/6 months
Delivery Time 180-200days Packaging Details Export Stander Packing
Capacity 600T/Month Advantage Enhanced Chemical Stability
Available For window、Automobile Aluminum Profiles Length According to customers' requirement
Purpose Aluminum Suface Treatment Colour According to customer needs
Power natural gas, LNG Brand Name MEI-AL
Model Number 600T/MONTH Place of Origin GUANGDONG MEI-AL ,CHINA
High Light 600Ton Anodizing LineAluminum Profiles Anodizing LineCustomizable Anodizing Line

Customizable Anodizing Line for Aluminum Profiles with 600Ton Monthly Supply Capacity

一.Product Description

1. The anodizing production line necessitates meticulous control of equipment and stringent regulation of process parameters, including current density, temperature, time, and more. Mastery of these critical process variables is essential for the creation of high-quality anodized products.
2. Anodizing finds extensive application in the surface treatment of components across various industries such as aerospace, automotive, and electronics. It not only enhances product performance but also elevates its aesthetic appeal.
3. With the relentless advancement of technology, anodizing techniques are continually being optimized and upgraded to offer superior surface treatment solutions tailored for diverse industries.

二. Design Condition

1 Alloy Aluminium 6061 to 6063 or others
2 Anodizing film thinkness 10~ 12µm m
3 Average coverage area 350m²/T (ton)
4 Max aluminium profile length 6500mm
5 Extrusion ratio 2.5kg/m²
6 Working hour/m 300d/m x 20h/d = 600h/m
7 Racking system Two fixtures /rack
8 Racking operation Manual
9 Equipment Usage Rate 0.9
10 Power supply AC 3phase 380v 50hz
11 Control Power AC220V 50Hz
12 Water supply 2kg/cm²·G
13 Hot steam 6kg/cm²·G
14 Compressor air 6kg/cm²·G

 

三.Process Tank

1 Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
2 Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
3 NeutralizationFree sulfuric acid180±20g/l】 1 Tank
4 Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 4 Tanks
5 Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 2 Tanks
6 Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 3 Tank

四.Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2. Alkaline Etching
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3. Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min
  4. Anodizing
    (1) 2 jig(rack)/tank x 4tanks = 8jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 10min
    (5) Total time 30+10=40min

(6) Average anodizing layer : 0.3*1.3*30*0.77 =10.81um

  1. Colour 1

1) Clour process: Mix Salts

2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

3) Current density: 70A

4) Process time: 2-8min

 

6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2)
Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min

 

五. Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:

( 2 rack x 4 tank x 60min/h) ÷40min x600 hour =7200jig(rack)

2) Design 50m²/jig(rack) . Where every tank is 100m²
3)
Area treatment/year : 7200jig(rack)x 50m² /jig =360000m²

 

2. Anodizing treatment weight:
Monthly output :

360000m²÷350m²/T*0.6=617T≧600T

3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.2=A/tank

Power Rectifier : 15000A =4unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =2unit

 

六. Process Chat

Discription for Un
1 De Degreasing
2 Rs Rinsing
3 HW Rs Hot Water Rinsing
4 AE Alkaline Etching
5 Ne Neutralization
6 An Anodizing
7 Cl Coloring
8 Sl Sealing
9 MU Material Unloading
10 Pc Packing

catalogue uploading :

 PDF Gallery_20240719_102320.pdf01_0.pdf04.pdf07.pdf10_0.pdf12.pdf15_0.pdf18.pdf

 

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Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2011

  • Total Annual:

    430000-10000000

  • Employee Number:

    50~90

  • Ecer Certification:

    Verified Supplier

MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...

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Get in touch with us

  • Reach Us
  • Guangdong MEI-AL Technology Co., Ltd.
  • No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
  • https://www.anodizing-line.com/

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