Payment Terms | T/T |
Supply Ability | 1500T/month |
Delivery Time | 180-200days |
Packaging Details | Export Stander Packing |
Tank Body | Concrete |
Control Power | AC220V 50Hz |
Ower Consumption | 10-30 kW |
Heating Way | Steam,Electricity |
Voltage | Customers Local Voltage |
Color | Silver |
Brand Name | MEI-AL |
Model Number | APL-1500T |
Place of Origin | CHINA |
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Product Specification
Payment Terms | T/T | Supply Ability | 1500T/month |
Delivery Time | 180-200days | Packaging Details | Export Stander Packing |
Tank Body | Concrete | Control Power | AC220V 50Hz |
Ower Consumption | 10-30 kW | Heating Way | Steam,Electricity |
Voltage | Customers Local Voltage | Color | Silver |
Brand Name | MEI-AL | Model Number | APL-1500T |
Place of Origin | CHINA | ||
High Light | AC 3phase Anodizing Production Line ,Aluminium Profiles Anodizing Production Line ,50hz Anodizing Production Line |
Anodizing Production Line for Aluminium Profiles with AC 3phase 380v 50hz Power Supply
一.Description
1.The temperature during anodizing process usually needs to be controlled between 20 ° C and 30 ° C to ensure the uniformity and quality of the film layer.
2.With the increasingly strict environmental regulations, anodizing production lines will increasingly use chromium free and low environmental impact electrolytes to reduce their impact on the environment.
3.The future anodizing production line will be more intelligent, using Internet of Things (IoT) technology for real-time monitoring and data analysis to optimize production processes and improve efficiency.
二. Design Condition
1 | Alloy | Aluminium 6061 to 6063 or others |
2 | Anodizing film thinkness | 10~ 12µm micron |
3 | Average coverage area | 350m²/T (ton) |
4 | Max aluminium profile length | 6500mm |
5 | Extrusion ratio | 2.5kg/m² |
6 | Working hour/m | 300d/m x 20h/d = 600h/m |
7 | Racking system | Three fixtures /rack |
8 | Racking operation | Manual |
9 | Equipment Usage Rate | 0.9 |
10 | Power supply | AC 3phase 380v 50hz |
11 | Control Power | AC220V 50Hz |
12 | Water supply | 2kg/cm²·G |
13 | Hot steam | 6kg/cm²·G |
14 | Compressor air | 6kg/cm²·G |
三.Process Tank
四. Treatment Process:
(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um
1) Clour process: Mix Salts
2) Quantity:3 jig(rack)/tank x 1tanks = 3jig(rack)
3) Current density: 70A
4) Process time: 2-8min
6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity: 6jig(rack)/tank x 1 tank
3) Process time 10-15min
五. Design Parameter and Setting
1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:
( 3 rack x 5 tank x 60min/h) ÷40min x600 hour =13500jig(rack)
2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 13500jig(rack)x 50m² /jig =675000m²
2. Anodizing treatment weight:
Monthly output : 675000m²÷350m²/T*0.9=1735T≧1500T
3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank
Power Rectifier : 15000A =3unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank
Colour Rectifier : 8000A =3 unit
六. Process Chat
Discription for Un | ||
1 | De | Degreasing |
2 | Rs | Rinsing |
3 | HW Rs | Hot Water Rinsing |
4 | AE | Alkaline Etching |
5 | Ne | Neutralization |
6 | An | Anodizing |
7 | Cl | Coloring |
8 | Sl | Sealing |
9 | MU | Material Unloading |
10 | Pc | Packing |
Company Details
Business Type:
Manufacturer
Year Established:
2011
Total Annual:
430000-10000000
Employee Number:
50~90
Ecer Certification:
Verified Supplier
MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...
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