Payment Terms | T/T |
Supply Ability | 1set/6 months |
Delivery Time | 180-200days |
Packaging Details | Export Stander Packing |
Output | 700 Ton/month Large Capacity |
Type | Hot sale product |
Feature | Minimal waste generation |
Heating Way | Steam,Electricity |
Key Selling Points | Easy to Operate |
Voltage | Customers Local Voltage |
Video Outgoing | provided |
Brand Name | MEI-AL |
Model Number | APL-700T |
Place of Origin | CHINA |
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Product Specification
Payment Terms | T/T | Supply Ability | 1set/6 months |
Delivery Time | 180-200days | Packaging Details | Export Stander Packing |
Output | 700 Ton/month Large Capacity | Type | Hot sale product |
Feature | Minimal waste generation | Heating Way | Steam,Electricity |
Key Selling Points | Easy to Operate | Voltage | Customers Local Voltage |
Video Outgoing | provided | Brand Name | MEI-AL |
Model Number | APL-700T | Place of Origin | CHINA |
High Light | Aluminum Extrusion Profiles Anodizing Production Line ,700T/MONTH Anodizing Production Line |
700T/MONTH hight quality anodizing aluminum extrusion profile produciton line
一. Production Description:
1.Modern anodizing production lines typically use highly automated material handling systems that can automatically move aluminum products between different processing stages, improving production efficiency and consistency.
2.The production line is equipped with advanced monitoring systems that monitor key parameters such as temperature, pH value, and current density in real-time to ensure the stability of the anodizing process and product quality.
3.The anodizing production line needs to comply with environmental regulations and is usually equipped with a wastewater treatment system to remove harmful substances from the electrolyte and ensure emissions meet standards.
二. Design Condition
1 | Alloy | Aluminium 6061 to 6063 or others |
2 | Anodizing film thinkness | 10~ 12µm micron |
3 | Average coverage area | 400m²/T(ton) |
4 | Max aluminium profile length | 6500mm |
5 | Extrusion ratio | 2.5kg/m² |
6 | Working hour/m | 300d/m x 20h/d = 600h/m |
7 | Racking system | Two fixtures /rack |
8 | Racking operation | Manual |
9 | Equipment Usage Rate | 0.9 |
10 | Power supply | AC 3phase 380v 50hz |
11 | Control Power | AC220V 50Hz |
12 | Water supply | 2kg/cm²·G |
13 | Hot steam | 6kg/cm²·G |
14 | Compressor air | 6kg/cm²·G |
三, Process Tank
1 | Degreasing 【Free sulfuric acid 180±30 g/l】 | 1 Tank |
2 | Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 | 2 Tanks |
3 | Neutralization 【Free sulfuric acid180±20g/l】 | 1 Tank |
4 | Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 | 3 Tanks |
5 | Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 | 1 Tank |
6 | Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 | 1 Tank |
四, Treatment Process:
(6) Average anodizing layer : 0.36*1.3*28*0.77 =10.1um
1) Clour process: Mix Salts
2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)
3) Current density: 70A
4) Process time: 2-8min
6.Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min
五. Design Parameter and Setting
1. Anodizing treatment area:
1) Each anodizing process tank need 38min ,where total jig(rack)/year:
( 2 rack x 3 tank x 60min/h) ÷38min x600 hour =5684jig(rack)
2) Design 57.1m²/jig(rack) . Where every tank is 114.2m²
3) Area treatment/year : 5684jig(rack)x 57.1m² /jig =324556m²
2. Anodizing treatment weight:
Monthly output : 324556m²÷400m²/T*0.9=730T≧700T
3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank
Power Rectifier : 15000A =3unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank
Colour Rectifier : 8000A =1 unit
六. Process Chat
Discription for Un | ||
1 | De | Degreasing |
2 | Rs | Rinsing |
3 | HW Rs | Hot Water Rinsing |
4 | AE | Alkaline Etching |
5 | Ne | Neutralization |
6 | An | Anodizing |
7 | Cl | Coloring |
8 | Sl | Sealing |
9 | MU | Material Unloading |
10 | Pc | Packing |
Company Details
Business Type:
Manufacturer
Year Established:
2011
Total Annual:
430000-10000000
Employee Number:
50~90
Ecer Certification:
Verified Supplier
MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...
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