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Guangdong MEI-AL Technology Co., Ltd.

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China 12000T/year Capacity Aluminum Profile Surface Treatment Anodizing Line
China 12000T/year Capacity Aluminum Profile Surface Treatment Anodizing Line

  1. China 12000T/year Capacity Aluminum Profile Surface Treatment Anodizing Line
  2. China 12000T/year Capacity Aluminum Profile Surface Treatment Anodizing Line

12000T/year Capacity Aluminum Profile Surface Treatment Anodizing Line

  1. MOQ: 1set
  2. Price: Customized Price
  3. Get Latest Price
Payment Terms L/C, T/T
Supply Ability 1set/6 months
Delivery Time 180-200days
Packaging Details Export Stander Packing
Treament Range ALuminium profiles
Max Profile Length 6500mm
Alloy 6061/6063
Power AC220V 50Hz
Function Semiautomatic or Automatic
Operating Mode Continuous
Running Type Full-automatic or Manual
Water Presssure Customer local water pressure
Tank Size Customizable
Inspection Provided on line
Process Tank Degreasing Free sulfuric acid 180±30 g/l 1 Tank
Heating System etching and sealing
Anodizing Rectifier 3 sets
Tank Body Concrete
Quality Guarantee Period 1 year
Brand Name MEI-AL
Model Number 12000T/YEAR
Place of Origin GUANGDONG MEI-AL ,CHINA

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms L/C, T/T Supply Ability 1set/6 months
Delivery Time 180-200days Packaging Details Export Stander Packing
Treament Range ALuminium profiles Max Profile Length 6500mm
Alloy 6061/6063 Power AC220V 50Hz
Function Semiautomatic or Automatic Operating Mode Continuous
Running Type Full-automatic or Manual Water Presssure Customer local water pressure
Tank Size Customizable Inspection Provided on line
Process Tank Degreasing Free sulfuric acid 180±30 g/l 1 Tank Heating System etching and sealing
Anodizing Rectifier 3 sets Tank Body Concrete
Quality Guarantee Period 1 year Brand Name MEI-AL
Model Number 12000T/YEAR Place of Origin GUANGDONG MEI-AL ,CHINA
High Light aluminum profile surface treatment anodizing linealuminum profile anodizing line

12000T/year capacity aluminum profile surface treatment anodizing line




 

 

一.Production Description

1.Anodizing creates a protective oxide layer on the aluminum surface, making it highly resistant to corrosion from moisture, chemicals, and other environmental factors.

2.The anodized layer is much harder and more scratch-resistant than regular aluminum, improving the lifespan and performance of components in high-wear applications like automotive parts, cookware, and outdoor gear.

3.Anodizing allows for a wide range of color options and finishes, from matte to glossy, enabling designers to tailor the aesthetic for various consumer and industrial products.

二. Design Condition

1 Alloy Aluminium 6061 to 6063 or others
2 Anodizing film thinkness 10~ 12µm micron
3 Average coverage area 350m²/T (ton)
4 Max aluminium profile length 6500mm
5 Extrusion ratio 2.5kg/m²
6 Working hour/m 300d/m x 20h/d = 600h/m
7 Racking system Three fixtures /rack
8 Racking operation Manual
9 Equipment Usage Rate 0.9
10 Power supply AC 3phase 380v 50hz
11 Control Power AC220V 50Hz
12 Water supply 2kg/cm²·G
13 Hot steam 6kg/cm²·G
14 Compressor air 6kg/cm²·G

 

三.Process Tank

1 Degreasing 【Free sulfuric acid 180±30 g/l】 1 Tank
2 Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 2 Tanks
3 NeutralizationFree sulfuric acid180±20g/l】 1 Tank
4 Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 5 Tanks
5 Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 2 Tanks
6 Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 3 Tank

四. Treatment Process:

  1. Degreasing
    (1) 6jig(rack)/ tank x 1 tank
    =6jig(rack)
    (2) treatment time: 2-5min
  2. Alkaline Etching
    (1) 6jig(rack) / tank x 2 tank
    =12jig(rack)
    (2) treatment time: 3-15min
  3. Neutralization
    (1) 6jig(rack) / tank x 1 tank
    =6jig(rack)
    (2) treatment time: 1-5min
  4. Anodizing
    (1) 3 jig(rack)/tank x 5tanks = 15jig(rack)
    (2) Current density: 130A/m²
    (3) Process time: 30min
    (4) Unprocess time: 10min
    (5) Total time 30+10=40min

(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um

  1. Colour 1

1) Clour process: Mix Salts

2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)

3) Current density: 70A

4) Process time: 2-8min

 

6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2)
Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min

 

五. Design Parameter and Setting

1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:

( 2rack x 5 tank x 60min/h) ÷40min x600 hour =9000jig(rack)

2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year :
9000jig(rack)x 50m² /jig =450000m²

 

2. Anodizing treatment weight:
Monthly output : 450000m²÷350m²/T*0.9=1157.1T≧1000T

 

3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank

Power Rectifier : 15000A =5unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank

Colour Rectifier : 8000A =2 unit

3.1000T*12month=12000T/Year

六. Process Chat

 

Discription for Un
1 De Degreasing
2 Rs Rinsing
3 HW Rs Hot Water Rinsing
4 AE Alkaline Etching
5 Ne Neutralization
6 An Anodizing
7 Cl Coloring
8 Sl Sealing
9 MU Material Unloading
10 Pc Packing

 

 

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2011

  • Total Annual:

    430000-10000000

  • Employee Number:

    50~90

  • Ecer Certification:

    Verified Supplier

MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...

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Get in touch with us

  • Reach Us
  • Guangdong MEI-AL Technology Co., Ltd.
  • No. 1, Changgang North Road, Changhongling Industrial Park, Shishan Town, Nanhai City, Foshan City
  • https://www.anodizing-line.com/

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