Payment Terms | L/C, T/T |
Supply Ability | 1set/6 months |
Delivery Time | 180-200days |
Packaging Details | Export Stander Packing |
Treament Range | ALuminium profiles |
Max Profile Length | 6500mm |
Alloy | 6061/6063 |
Power | AC220V 50Hz |
Function | Semiautomatic or Automatic |
Operating Mode | Continuous |
Running Type | Full-automatic or Manual |
Water Presssure | Customer local water pressure |
Tank Size | Customizable |
Inspection | Provided on line |
Process Tank Degreasing | Free sulfuric acid 180±30 g/l 1 Tank |
Heating System | etching and sealing |
Anodizing Rectifier | 3 sets |
Tank Body | Concrete |
Quality Guarantee Period | 1 year |
Brand Name | MEI-AL |
Model Number | 12000T/YEAR |
Place of Origin | GUANGDONG MEI-AL ,CHINA |
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Product Specification
Payment Terms | L/C, T/T | Supply Ability | 1set/6 months |
Delivery Time | 180-200days | Packaging Details | Export Stander Packing |
Treament Range | ALuminium profiles | Max Profile Length | 6500mm |
Alloy | 6061/6063 | Power | AC220V 50Hz |
Function | Semiautomatic or Automatic | Operating Mode | Continuous |
Running Type | Full-automatic or Manual | Water Presssure | Customer local water pressure |
Tank Size | Customizable | Inspection | Provided on line |
Process Tank Degreasing | Free sulfuric acid 180±30 g/l 1 Tank | Heating System | etching and sealing |
Anodizing Rectifier | 3 sets | Tank Body | Concrete |
Quality Guarantee Period | 1 year | Brand Name | MEI-AL |
Model Number | 12000T/YEAR | Place of Origin | GUANGDONG MEI-AL ,CHINA |
High Light | aluminum profile surface treatment anodizing line ,aluminum profile anodizing line |
12000T/year capacity aluminum profile surface treatment anodizing line
一.Production Description
1.Anodizing creates a protective oxide layer on the aluminum surface, making it highly resistant to corrosion from moisture, chemicals, and other environmental factors.
2.The anodized layer is much harder and more scratch-resistant than regular aluminum, improving the lifespan and performance of components in high-wear applications like automotive parts, cookware, and outdoor gear.
3.Anodizing allows for a wide range of color options and finishes, from matte to glossy, enabling designers to tailor the aesthetic for various consumer and industrial products.
二. Design Condition
1 | Alloy | Aluminium 6061 to 6063 or others |
2 | Anodizing film thinkness | 10~ 12µm micron |
3 | Average coverage area | 350m²/T (ton) |
4 | Max aluminium profile length | 6500mm |
5 | Extrusion ratio | 2.5kg/m² |
6 | Working hour/m | 300d/m x 20h/d = 600h/m |
7 | Racking system | Three fixtures /rack |
8 | Racking operation | Manual |
9 | Equipment Usage Rate | 0.9 |
10 | Power supply | AC 3phase 380v 50hz |
11 | Control Power | AC220V 50Hz |
12 | Water supply | 2kg/cm²·G |
13 | Hot steam | 6kg/cm²·G |
14 | Compressor air | 6kg/cm²·G |
三.Process Tank
1 | Degreasing 【Free sulfuric acid 180±30 g/l】 | 1 Tank |
2 | Alkaline Etching【Free alkali 40-60g/l,Al3+ 30-120g/】 | 2 Tanks |
3 | Neutralization 【Free sulfuric acid180±20g/l】 | 1 Tank |
4 | Anodising 【Free sulfuric acid 140-180g/l,Al3+≤20g/l】 | 5 Tanks |
5 | Colouring 【stannous sulfate 3-8g/l,Free sulfuric acid 15-25g/l,PH 0.8-1.2】 | 2 Tanks |
6 | Medium Temperature Sealing【PH 5-6.5,Nickel ion0.8-1.3g/l,Fluorion0.3-0.7 g/l】 | 3 Tank |
四. Treatment Process:
(6) Average anodizing layer : 0.36*1.3*30*0.77 =10.81um
1) Clour process: Mix Salts
2) Quantity:2 jig(rack)/tank x 1tanks = 2jig(rack)
3) Current density: 70A
4) Process time: 2-8min
6. Sealing
1) Sealing menthod: Sealing at Medium or Normal Temperature
2) Quantity:6jig(rack)/tank x 1 tank
3) Process time 10-15min
五. Design Parameter and Setting
1. Anodizing treatment area:
1) Each anodizing process tank need 40min ,where total jig(rack)/year:
( 2rack x 5 tank x 60min/h) ÷40min x600 hour =9000jig(rack)
2) Design 50m²/jig(rack) . Where every tank is 100m²
3) Area treatment/year : 9000jig(rack)x 50m² /jig =450000m²
2. Anodizing treatment weight:
Monthly output : 450000m²÷350m²/T*0.9=1157.1T≧1000T
3. Power consumption:
1) Anodising Tank:100m²/tank* 130A/ m²÷0.9=14444A/tank
Power Rectifier : 15000A =5unit
2) Clouring tank: 100㎡/tank×70A/m²÷0.9 = 7777A/tank
Colour Rectifier : 8000A =2 unit
3.1000T*12month=12000T/Year
六. Process Chat
Discription for Un | ||
1 | De | Degreasing |
2 | Rs | Rinsing |
3 | HW Rs | Hot Water Rinsing |
4 | AE | Alkaline Etching |
5 | Ne | Neutralization |
6 | An | Anodizing |
7 | Cl | Coloring |
8 | Sl | Sealing |
9 | MU | Material Unloading |
10 | Pc | Packing |
Company Details
Business Type:
Manufacturer
Year Established:
2011
Total Annual:
430000-10000000
Employee Number:
50~90
Ecer Certification:
Verified Supplier
MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li... MEI-AL Technology has been committed to serve the aluminum profile surface treatment industry with its strong technical force, excellent production and processing, scientific management methods and excellent management style. Mei-al main production: anodizing, coloring, electrophoresis production li...
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