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1000L Plastic Drum Making Machine Stable Operation Custom Plastic Drum Production Line Supplier
Product Introduction
The XHD1000L fully automatic plastic blow molding machine is offered in two mainstream configurations, including the single-screw version (XHD1000FZ Single Screw) and twin-screw version (XHD1000FZ Double Screw). Professionally optimized for floating production processes, this equipment is compatible with HDPE and HMW-HDPE raw materials. It integrates full-automatic operation, high production capacity and superior material utilization rate to deliver stable and efficient manufacturing performance.The machine guarantees reliable quality and global compliance.We provide one-stop after-sales services covering on-site installation, equipment commissioning and operational skill training.
Tabular Parameters
1. Working Conditions
Working Conditions
Specific Requirements
Work Conditions
Well-ventilated indoor workshop; overhead crane height ≥9m; concrete foundation thickness ≥10cm; free from magnetic interference; humidity ≤90%; ambient temperature 0–45℃
Electrical Supply
3-phase 4-wire 50Hz, 380V-415V
Cooling Water
Cooling water temperature ≤20℃; water pressure ≥0.3MPa; water flow rate 50T/H
Pneumatic Source
Compressed air supply pressure 0.8MPa; product molding air pressure 0.2-0.4MPa
Raw Material
High-density polyethylene HDPE/HMW-HDPE
2. Equipment Overview
No.
Item
Single Screw Configuration
Double Screw Configuration
1
Extruder
140MM, L/D ratio 30:1
120/120MM, L/D ratio 30:1
2
Machine Die Head
35L 26KGS, high-efficiency ceramic heating ring
35L 26KGS, high-efficiency ceramic heating ring
3
Clamping Unit
3-piece type clamping unit with 2 pull bars, clamping force 1000KN
3-piece type clamping unit with 2 pull bars, clamping force 1000KN
4
Machine Frame
Elevating machine frame
Elevating machine frame
5
Material Loader
Spring-type feeding machine (2.2KW)
Spring-type feeding machine (2.2KW)
6
Blow Seat
Multi-function blow seat (5 functions: air blowing/exhausting, sealing, etc.)
Multi-function blow seat (5 functions: air blowing/exhausting, sealing, etc.)
Main hydraulic station with Taiwan Delta servo control + auxiliary hydraulic station for wall thickness adjustment
Taiwan Delta servo-controlled main hydraulic station + wall thickness control small hydraulic station
9
Electrical System
PLC/ Italy Gefran control system (optional configuration)
PLC/Italy Gefran control system (optional)
10
Machine Power Rating
Total power 252.375KW, average power 134KW
Total power 346KW, average power 176KW
11
Machine Dimension (L×W×H)
8×4×6.3M
8×4×6.3M
12
Machine Weight
25TON
30TON
13
Melting Capacity
280KGS
280KGS
14
Product Layers
1 layer
1 layer
3. Core Components Material & Configuration
Components
Material/Configuration
Screw/Barrel
38CrMoAl
Die Pin/Core Pin
45# steel
Accumulator
38CrMoAl & 45# steel (35L/26KGS)
Hydraulic Components
Taiwan Yuken pumps and valves
Air circuit components
STNC & AirTac pneumatic valves
Low-Voltage Apparatus
(contactors, circuit breakers, etc.)
Wall Thickness Control System
Japanese MOOG 200-point axial wall thickness controller
Servo System
Delta servo motor, Italy PHASE servo control system, Japan Sumitomo servo hydraulic pump
Product Core Functions
1. Efficient Material Plasticization
Fitted with high-performance IKV screw structure, the machine realizes efficient plasticization and uniform material mixing. It supports stable melting output with a processing capacity of 280KGS, ensuring consistent raw material fluidity for continuous production.
2. Precise Molding & Thickness Control
Equipped with a MOOG 200-point wall thickness control system, the equipment achieves ultra-precise thickness calibration for every product. It supports wide-range weight adjustment, effectively stabilizing product forming quality and improving finished product consistency.
3. Full Automatic Production Workflow
The intelligent robotic arm enables automatic product picking and unloading. The integrated five-function blow head independently completes blowing, exhausting, sealing and other molding procedures, realizing fully unmanned automatic operation.
4. Intelligent Energy-saving Temperature Control
Adopting segmented gradient heating technology, the die head and screw are equipped with independent temperature control modules. This scientific temperature adjustment method optimizes heating efficiency and significantly reduces overall energy consumption.
5. Simplified Daily Maintenance
With standalone pneumatic components and integrated manifold structure, the equipment facilitates quick inspection and daily operation. The standardized and tidy pipeline layout greatly simplifies maintenance work and saves troubleshooting time.
Product Competitive Advantages
1. High Cost Efficiency
Compared with rotational molding equipment, this machine reduces raw material consumption by 25%-35%. Equipped with frequency conversion control, it effectively lowers overall power consumption and production costs.
2. Higher Productivity & Labor Saving
It features higher output efficiency than traditional rotomolding machines. The full production line only requires 3-4 operators, and single machine can be operated by merely two workers, greatly saving labor costs.
3. Reliable Product Quality
Finished products deliver uniform wall thickness and outstanding impact resistance, with much better overall quality than conventional rotational molding products.
4. Stable Brand Configuration
Adopting premium branded core components from Delta and MOOG, the equipment maintains stable continuous operation with low failure rate during long-term mass production.
5. Complete After-sales Service
We provide free on-site installation and professional operation training, 12-month full machine warranty, and free spare parts for maintenance and fault repair.
Product Distinctive Features
1. Optimized Structural Design
Adopting premium lifting frame structure and multi-row screw hole back plate, the equipment enables fast and convenient mold replacement. Supported by hydraulic drive with a maximum moving stroke of 1600mm, it delivers strong compatibility and is perfectly suited for mass production of various floating products.
2. High-precision Intelligent Control
Equipped with Taiwan Delta servo hydraulic system, the machine features sensitive response and constant pressure output, achieving over 40% energy saving. The PLC automatic constant temperature system ensures stable molding temperature, while the multi-language operation panel can be switched freely to adapt to local operating habits of different countries.
3. Premium Durable Configuration
Key structural components adopt high-quality industrial materials. The lifting unit is made of cast steel for higher rigidity and durability. Meanwhile, it is fitted with Schneider solid-state relays, and high-temperature areas are equipped with professional AC contactors to ensure long-term stable operation.
4. Reliable Safety & Environmental Adaptability
The whole machine is equipped with protective covers and safety guardrails to avoid operational risks and ensure production safety. Adopting a dual cooling solution with barrel air cooling and feeding section water cooling, the equipment can work stably in indoor ambient temperatures ranging from 0°C to 45°C with strong environmental adaptability.
Application Scenarios
This professional blow molding equipment is uniquely optimized for the production of plastic float products, supporting large-scale batch manufacturing of various HDPE floating parts. It is widely applicable for producing marine buoys, vessel floating accessories and water platform floating bodies. The equipment serves a wide range of industrial scenarios, including aquaculture farming, offshore marine engineering and ship supporting facility manufacturing.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Seller
Year Established:
2005
Total Annual:
500-5000
Employee Number:
>100+
Ecer Certification：
Verified Supplier
Weifang Xinhengda Machinery Co., Ltd., registered in 2005, is a high-tech enterprise specializing in the research and production of hollow blow molding equipment and blow-molded pallets.Since its inception, Xinhengda has successively developed a series of double-station hollow blow molding machin...
Weifang Xinhengda Machinery Co., Ltd., registered in 2005, is a high-tech enterprise specializing in the research and production of hollow blow molding equipment and blow-molded pallets.Since its inception, Xinhengda has successively developed a series of double-station hollow blow molding machin...
