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XT-CH001S is a fully automatic toroidal coil winding machine for various Doughnut shape cores. It is the most versatile machine for wire diameters from 0.2-2.2mm, stable and durable.
A toroidal coil winding machine is a specialized machine designed to efficiently and accurately wind coils in a toroidal shape. Toroidal coils are often used in various applications, including transformers, inductors, and sensors.
Machine Components
Coil Former: Toroidal-shaped core made of suitable materials like ferrite or iron powder, providing support and structure for coil windings.
Winding Head: Main component with rotating spindle and wire guide for precise winding patterns.
Wire Feed System: Supplies winding wire with proper tension control for quality winding.
Traverse Mechanism: Ensures even wire distribution across the coil former surface.
Control System: Manages winding process parameters including speed, traverse rate, and turn count.
Safety Features: Includes emergency stops, interlocks, and guards for operator protection.
Working Principle
The winding process involves mounting the coil former, feeding wire through the guide system, rotating the winding head with precise traverse motion, and continuing until the desired number of turns is achieved. The completed coil is then ready for further processing.
Product Features
Advanced Fibre Optic Sensors system combined with AC servo motor drive for precise positioning
Intuitive operation with 10" HMI for easy program editing in dialogue mode
Optional high-precision tensioner for superior winding quality
Fully automatic magnetic core uploading, wire feeding, winding, and unloading
50 programmable sets with fast switching capability
Hierarchical management with password protection
Dual working station design for enhanced winding speed
Supports single layer, two layers reciprocating, and three layers wiring
Wide wire diameter compatibility from 0.5mm to 2.2mm
Automatic stop function for material shortage detection
Compatible with amorphous, iron powder core, iron-silicon-aluminum materials
