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The Automatic Line in the Rear Section of a Conventional Transformer
Equipment Overview
This automated production line is specially designed for the post-process stages of conventional transformers. It covers full-process automated operations including wire package tin soldering, magnetic core feeding, magnetic core center pillar dispensing, CCD glue volume inspection, magnetic core assembly & grinding, outer tape winding, semi-finished product testing & dispensing, CCD inspection, baking, cooling, robotic picking, baking tray reflow, laser marking, finished product testing, PIN pin shaping and dimension inspection.
Only manual feeding is required for wire packages; all other materials are automatically fed. The equipment supports automatic assembly, inspection and automatic rejection of defective products to deliver an efficient and precise production workflow.
Equipment Features
The entire production line adopts a quick-change tooling mode, enabling rapid production switching by replacing single-piece tooling.
Equipped with an independently developed intelligent manufacturing system that deeply integrates all manufacturing links to realize visualized and digitalized production, quality and information management.
This system greatly boosts production efficiency, cuts labor demand, and ensures safe and high-efficiency production.
Assembly Workflow
Wire package tin soldering
Magnetic core back-side tape wrapping
Magnetic core edge / center pillar dispensing
Magnetic core wire package assembly
Magnetic core outer tape wrapping
Semi-finished product testing
Joint dispensing
Semi-finished product baking
Laser marking
Finished product testing
PIN pin shaping
CCD PIN pin inspection
Finished product tray loading
Applicable Products
Consumer products, home appliances; widely applicable to household appliances, automobiles, new energy sources, POEO, etc.
Technical Parameters
Applied Technologies
Tin Soldering Mechanism, Back Tape Mechanism, Dispensing Mechanism, Testing Mechanism, CCD Appearance Inspection Mechanism