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{"title":"Flexible Production Household Dishwasher Tub Production Line Metal Part Stamping","imgUrl":"https:\/\/img.chinax.com\/nimg\/a2\/34\/7bf75524bca531fbb879b3387335-200x200-1\/flexible_production_household_dishwasher_tub_production_line_metal_part_stamping_die.jpg","attrs":{"Model NO.":"DW-3","Transmission Type":"Flexible","Automatic Production Line":"Assembly","Certification":"ISO"}}
{"title":"Flexible Production Rhythm for Home Appliance Dishwasher Tub ST2 Flow Production","imgUrl":"https:\/\/img.chinax.com\/nimg\/92\/89\/904c9256a721c42bfc9ecec5b0a2-200x200-1\/flexible_production_rhythm_for_home_appliance_dishwasher_tub_st2_flow_production_line.jpg","attrs":{"Model NO.":"DW-4","Transmission Type":"Flexible","Automatic Production Line":"Assembly","Certification":"ISO"}}
{"title":"DW-6 Flexible Transmission Household Appliance Dishwasher Tub Oven Line","imgUrl":"https:\/\/img.chinax.com\/nimg\/1a\/5a\/c14dde384f057942332cb863dba1-200x200-1\/dw_6_flexible_transmission_household_appliance_dishwasher_tub_oven_line.jpg","attrs":{"Certification":"ISO","Model NO.":"DW-6","Transmission Type":"Flexible","Automatic Production Line":"Assembly"}}
{"title":"Automatic Dishwasher Tub Manufacturing Line Flexible Transmission","imgUrl":"https:\/\/img.chinax.com\/nimg\/39\/b5\/b2a1248fa2c1a51fdcd342ea759f-200x200-1\/automatic_dishwasher_tub_manufacturing_line_flexible_transmission.jpg","attrs":{"Certification":"ISO","Model NO.":"DW-7","Transmission Type":"Flexible","Automatic Production Line":"Assembly"}}
Peak Season Lead Time: 3-6 months, Off Season Lead Time: 1-3 months
Payment Terms
LC, T/T
Certification
ISO
Place of Origin
China
Dishwasher Tub Assembly Line by Wuxi IDO Technology
Line Layout
Notes: 1. Cycle: ≤25S/p 2. Space Required: 43*13 m
Machine list of the whole line
No.
MachineName
Q'ty
ST1.1
Clinch of bracket spray arm on side-back-side flat
1 set
ST1.2
Clinch of bracket spray arm on upper cover
1 set
ST2.1
Side-back-side flat isolation oven line (with cooling tower)
1 set
ST2.2
Bottom and upper cover isolation oven line (with cooling tower)
1 set
ST3
U-bending of side-back-side flat
1 set
ST4
Hot melt dispensing on upper cover and bottom
1 set
ST5
Mechanical roll seaming: bottom/upper part with side-back-side
1 set
ST6
Flanging
2 set
ST7.1
Decoiling (sealing support)
1 set
ST7.2
Forming (sealing support)
1 set
ST7.3
Cutting (sealing support)
1 set
ST7.4
Bending (sealing support)
1 set
ST7.5
Notch cutting (sealing support)
1 set
ST7.6
Clinching sealing support with Tub
1 set
ST8.1
Clinching hinge plate with sealing support
1 set
ST8.2
Loading of frame reinforcement
1 set
ST8.3
Clinching frame reinforcement with Tub
1 set
ST8.4
Corner clinching
1 set
ST9
Roll transporter
1 set
Machine Details
ST1: Clinching
1. Clinching operation is driven by servo electric cylinder.
2. Choose TOX clinching tools.
3. 4mm cliching tools are recommended. The specific model shall be determined according to material test report provided by TOX.
4. Clinching matrix shall be applied with oil.
5. Guide rails and sliders are all designed with auto lubrication system.
ST3: U-bending of side-back-side flat
1.Use the conveyor belt to send the side-back-side flat into the bending equipment.
2.The bending mechanism is driven by the electric cylinder to move downward to complete the bending.
3.Use the robot to grip the product and enter the next pre-assemble station.
4.In order to be compatible with 710mm and 630mm models, the corresponding parts of the intermediate positioning mechanism needs to be manually replaced.
ST4: Hot melt dispensing & pre-assembling
1.Use transfer to load the Top & Bottom to the loading position;
2.The conveyor line moves horizontally to the right for hot melt dispensing work;
3.Use professional one-component hot melt supply system to realize curve dispensing by robot.
4.Finally, the qualified products will be at the unloading/pre-assembling position, to be taken by a robot.
ST5: Roll seaming
1.Use full servo to drive the rolls.
2.The internal support die is designed according to the actual product.
3.Configure the robot hand to realize automatic loading and unloading.
4.Stand-alone machine cycle time ≤ 15s.
5.In order to be compatible with 710mm and 630mm models, the corresponding parts of the intermediate positioning mechanism needs to be manually replaced.
ST6: Flanging
1.The hydraulic system drives the middle support module to expand outward.
2.The outer positioning mechanism is hydraulically driven to move inward.
3.Self-lubricating materials are used for the parts of the guide mechanism.
4.Cycle time of flanging machine: ≤10s.
5.To produce 710mm and 630mm models, two flanging machines are required.
ST7: Sealing support forming line
1.The incoming material of the sealing frame is in a coil state, so a decoiler will be prepared.
2.The forming machine completes the forming of the sealed frame shape.
3.Because the cutting machine needs to be compatible with 710mm and 630mm models, the bottom needs to be driven by a servo motor.
4.For the bending action, because of the difference between the two models, the positioning mechanism also needs to be adjusted by a servo motor.
5.The cutting mechanism needs to be driven pneumatically.
ST7: Sealing support clinching
1.Clinching operation is driven by servo electric cylinder to realize common production of 710mm and 630mm models.
2.Choose TOX clinching tools.
3.5mm cliching tools are recommended. The specific model shall be determined according to material test report provided by TOX.
4.Clinching matrix shall be applied with oil.
5.Guide rails and sliders are all designed with auto lubrication system.
ST8: Frame reinforcement clinching
ST8.1:Clinching hinge plate (left/right) with tub is achieved through 2 electric servo cylinders with 6mm TOX clinching tools.
ST8.2: Manually put 3 parts into the conveyor line in the specified direction, to be grabbed by robot into clinching machine.
ST8.3: One Tub is grabbed by robot and put in the clinching position, 3 reinforcements are grabbed by robot and put in the clinching machine, to finish the clinching of frame reinforcements with Tub.
ST8.4: Corner clinching of frame reinforcements, with loading and unloading by robots.
ST8: Frame reinforcement clinching
1.Clinching operation is driven by servo motor to realize common production of 710mm and 630mm models.
2.Choose TOX clinching tools.
3.6mm cliching tools are recommended. The specific model shall be determined according to material test report provided by TOX.
4.Clinching matrix shall be applied with oil.
5.Guide rails and sliders are all designed with auto lubrication system.
Commercial Components
No.
Name
Brand
1
Servo motor
Mitsubishi or Siemens
2
Gear motor
SEWorSiemens
3
3-phase asynchronous motor
Siemens
4
Touch screen
Mitsubishi or Siemens
5
PLC
Mitsubishi or Siemens
6
Pneumatic component
SMCor FESTO
7
Hydraulic component
REXROTH
8
Adhesive dispensing component
Gracoor Nordson
9
Inductive switch
Omron or SICK or Keyence
10
Guide rail and sliders
HIWINor THK
11
Bearings
NSK
12
Optical grating
SICK
13
Robot
ABBor KUKA
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Trading Company
Year Established:
2014
Total Annual:
10000000-50000000
Employee Number:
100~200
Ecer Certification：
Verified Supplier
IDO is a reliable partner providing customized metal forming and assembly solutions for the home appliance industry. IDO has more than 10 years of experience in the industry, designing and manufacturing flexible automatic or customized machines for sheet metal parts such as washing machines, dryers,... IDO is a reliable partner providing customized metal forming and assembly solutions for the home appliance industry. IDO has more than 10 years of experience in the industry, designing and manufacturing flexible automatic or customized machines for sheet metal parts such as washing machines, dryers,...
