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HJ AUTOMATIC CONTROL TECHNOLOGY CO., LTD

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China EV Power Battery Crush & Nail Penetration Test System for Automotive Safety
China EV Power Battery Crush & Nail Penetration Test System for Automotive Safety

  1. China EV Power Battery Crush & Nail Penetration Test System for Automotive Safety
  2. China EV Power Battery Crush & Nail Penetration Test System for Automotive Safety
  3. China EV Power Battery Crush & Nail Penetration Test System for Automotive Safety

EV Power Battery Crush & Nail Penetration Test System for Automotive Safety

  1. MOQ: 1 Set
  2. Price: Negotiatable
  3. Get Latest Price
Payment Terms L/C,T/T
Supply Ability 10 set per month
Delivery Time 45 days
Packaging Details Plywood
Extrusion Head Standard flat extrusion head, area ≥20cm²
Extrusion Degree 13 ± 0.2kN, held for 1min
Steel Needle 2mm-φ8mm high-temperature resistant steel needle
Steel Needle Length 100mm (customizable)
Extrusion Needle Puncture Speed 4-40mm/s adjustable
Machine Weight 280kg
Power Supply AC380V
Power 2kw
Brand Name HeJin
Model Number HJ-APTE0104
Certification Third party calibration certificate(cost additional)
Place of Origin China

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  1. Product Details
  2. Company Details

Product Specification

Payment Terms L/C,T/T Supply Ability 10 set per month
Delivery Time 45 days Packaging Details Plywood
Extrusion Head Standard flat extrusion head, area ≥20cm² Extrusion Degree 13 ± 0.2kN, held for 1min
Steel Needle 2mm-φ8mm high-temperature resistant steel needle Steel Needle Length 100mm (customizable)
Extrusion Needle Puncture Speed 4-40mm/s adjustable Machine Weight 280kg
Power Supply AC380V Power 2kw
Brand Name HeJin Model Number HJ-APTE0104
Certification Third party calibration certificate(cost additional) Place of Origin China
High Light EV power battery crush test systemlithium battery nail penetration testerautomotive battery abuse test equipment
EV Power Battery Crush & Nail Penetration Test System for Automotive Safety Validation | Lithium Battery Abuse Test Equipment
Product Description

The HeJin Battery Crush & Nail Penetration Test System is built to check if electric vehicle (EV) batteries are safe when things get rough. Think of it as a way to simulate real-world accidents to ensure everything is secure.

What exactly does it do? This system puts batteries through a series of challenges that mimic what might happen in a crash. For starters, it can recreate the force of a crash, seeing how well the battery holds up when hit. It can also compress the battery, much like what could happen if it were crushed. Even trickier, the system can simulate an internal short circuit by puncturing the battery with a nail, carefully monitoring what happens.

Why is this all important? Because the safety of EV batteries is a big deal. If a battery fails in an accident, the results could be dangerous. By performing these tests, manufacturers can pinpoint any weak spots in the battery design and address them before issues arise.

HeJin specializes in creating solid, reliable testing systems. The company makes sure the equipment meets all the standards set by the industry. That's why you'll find their systems used by battery companies all over the world, as well as car makers, and independent testing labs. People in the industry trust HeJin's equipment to provide accurate, dependable results, which is vital for making EVs safer for everyone.

Features & Advantages
  • Heavy-duty structural frame designed for high-force mechanical abuse tests
  • High-precision servo or hydraulic loading system for stable, repeatable results
  • Real-time force, displacement, voltage, and temperature monitoring
  • Enclosed explosion-proof chamber with multi-level safety interlocks
  • Adjustable crush direction and penetration position for diverse test scenarios
International Reference Standards
  • GB/T 31467.3 – Lithium-ion traction battery safety requirements (Crush & Nail Penetration)
  • GB 38031 – Electric vehicles traction battery safety requirements
  • IEC 62660-2 – Secondary lithium-ion cells for propulsion of electric vehicles – Reliability and abuse testing
  • IEC 62133 — Safety requirements for batteries (packs) consisting of cells and used in portable devices
  • UN 38.3 – Transportation testing for lithium batteries (mechanical abuse clauses)
  • ISO 12405-4 – Electrically propelled road vehicles — Lithium-ion traction battery test specification
  • SAE J2464 – Electric and Hybrid Vehicle Rechargeable Energy Storage System (REESS) Safety and Abuse Testing
Applications
  • EV power battery safety validation
  • Automotive OEM battery qualification testing
  • Battery R&D and design verification
  • Third-party laboratory certification testing
  • Battery module and pack compliance evaluation
Technical Specifications
SpecificationsParameters
Inner Chamber Dimensions520*450*560mm
External Dimensions800*700*1730mm
Inner Chamber MaterialSUS#304 stainless steel plate, 1.2mm thick
Outer Chamber MaterialA3 steel plate with painted finish, 1.5mm thick
Observation Window250*250mm double-layered tempered glass, transparent window with stainless steel mesh
Exhaust Vent100mm diameter, located at the rear of the chamber
Pressure Relief Port200*200mm opening, located at the rear of the chamber; in the event of a sample explosion, the pressure relief port pops open to release pressure
DoorSingle door opening to the left; the door is equipped with a safety limit switch and an explosion-proof chain on the side to ensure personnel safety
Test HoleOne 50mm diameter test hole on the left side of the equipment for inserting temperature, voltage, current, and other data acquisition lines
Lighting DeviceFor easy observation of the test sample's condition
Drive MethodHydraulic drive
Force Range1-20kN
Force Measurement Accuracy0.1N
Extrusion Stroke250mm
Force DisplayTouch Screen
Product detail images

Actual view inside the box

Limit safety sensor device

FAQ
Q1: Can the system test both battery cells and packs?
Yes. The equipment supports cells, modules, and complete battery packs.
Q2: Is the equipment compliant with international standards?
It is designed based on IEC, ISO, UN, GB, and SAE safety testing requirements.
Q3: Can test force and penetration speed be customized?
Absolutely. HeJin offers full customization based on your testing standard.
Q4: How is operator safety ensured during testing?
The system includes explosion-proof chambers, emergency stop systems, and multi-layer safety interlocks.
Q5: Do you provide overseas technical support?
Yes. We provide remote guidance, documentation, and international service support.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2012

  • Total Annual:

    3000000-5000000

  • Employee Number:

    50~100

  • Ecer Certification:

    Verified Supplier

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Get in touch with us

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  • HJ AUTOMATIC CONTROL TECHNOLOGY CO., LTD
  • No.6-36, Yaogu Farm, Shibi No.3 Village, Shibi Street, Panyu District, Guangzhou, Guangdong, China
  • https://www.autoparts-test.com/

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