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6 Color Automatic Servo Screen Printing Machine For Special Shaped Bottles With THK Guide Rails
Specifications & Features
This is a 6-color automatic servo screen printing machine, suitable for cylindrical, square and special-shaped products. The printing ink can be selected from high-temperature ordinary ink, UV ink and LED ink. It adopts high-precision servo turntable or splitter transmission, full servo control system, clamp servo rotation, and servo data control for predetermined position and printing position. No gears are needed for printing bottles of different shapes. It can choose visual positioning system and mechanical positioning structure, with fast printing speed, stable and reliable quality, and convenient and quick debugging.
Machine Core Configuration
10-inch WEIMVIEW network-type touch screen (Optional: iPad with app installed as the machine's control screen)
Germany BECKHOFF machine controller
ABB servo or Inovance (Huichuan) servo
High-precision servo turntable (GOIZPER) drive or splitter drive
The three axes of the printing mechanism are composed of servo motors combined with ball screws
The ink scraping and ink returning mechanism consists of precision sliders and screws (for smoother operation)
16-axis tube position seat is controlled and operated by absolute value servo motor
Main transmission is controlled by bus-type servo
The product loading and unloading mechanism is driven by servo for smoother and more accurate operation
The ball screws and guide rails of this machine all adopt Japanese THK brand, with higher precision and longer service life
Pneumatic components: SMC and AirTAC. The machine can be equipped with an independent vacuum system to ensure independent vacuum degree for products that need vacuum suction.
Fixture rotation is controlled by servo motor
Automatic loading and unloading (servo motor drive). The main structure of the machine is designed more reasonably for stable and efficient production.
Electrostatic dust removal and flame treatment functions
UV curing or LED UV (optional for customers)
Optional CCD vision for pattern positioning detection to realize multi-color overprinting
Optional CCD vision for finished product photography
Equipment Overview
This automatic servo screen printing machine is specially used for screen printing on the surface of cylindrical, square and special-shaped product shells. It works in a fully automatic mode.
The equipment is composed of a servo curved surface screen printing machine, a rotating disc workbench (splitter), an automatic loading and unloading manipulator and a conveying mechanism.
Equipment Action Mode & Working Principle
Operators place the products on the conveyor belt.
The feeding manipulator grabs the bottles from the feeding conveyor belt, automatically flips them 90 degrees, and puts them into the screen printing fixtures.
The screen printing fixtures adopt front and rear full clamping to ensure accurate positioning, without shaking or displacement during the screen printing process.
The turntable transmission mainly adopts the Spanish GOIZPER high-precision servo turntable, which accurately indexes and distributes the movement sequence of each mechanism to make the machine run more efficiently and safely.
During the screen printing process, the lateral speed of the screen printing plate matches the circular movement speed of the bottle to ensure that the screen printing pattern has no stretching or shrinkage.
For bottles of different diameter series, parameters can be directly input.
Before the screen printing station, surface treatment is performed by high-pressure electrostatic dust removal with a dust suction system to ensure stable printing quality and reduce printing defects caused by dust.
Both the screen printing mechanism and the printing knife mechanism are driven by precision cylinders to ensure printing quality.
UV or LED system is optional.
Operators manually place products on the feeding conveyor belt; the manipulator clamps the products into the fixture; the turntable rotates, followed by electrostatic treatment, flame treatment, printing, LED or UV surface drying of ink (repeated for multi-color printing); finally, the manipulator takes the products and places them on the blanking conveyor belt, and operators take them out manually.
Technical Parameters
Item
Specification
Print Color
6 Color silk printing
Monocycle
Yes
Continuous Mode
Yes
Project Count
Yes
Printing Speed Adjustment
Yes
Delay of Each Part
Yes
Printing Speed
2500-3000pcs/hour (subject to actual pattern)
Maximum Printed Area
Diameter of 100mm, height of 280mm
Scraper Left and Right Stroke
355mm
Scraper & Ink Return Knife Up and Down Stroke
Cylinder control 20mm, adjustable wire rod stroke 50mm
Main Motor Drive
Servo motor
Control System
Germany BECKHOFF
Control Circuit Voltage
24VDC
Supply Voltage
380V~50HZ
Total Power
45KW
Gas Source Requirements
5~6BAR
About us
Dongguan Hao'an Printing Machinery Co., Ltd. is a professional manufacturer of automated printing equipment, established in 2016. Its products include silk screen printing machines, transfer printing machines, stamping machines, and peripheral equipment, which can meet printing requirements of various shapes and materials. It is widely used in various fields and industries such as cosmetics, daily necessities, food, medical supplies, and automotive accessories. The machinery and equipment are exported to multiple countries and regions suchs as Europe, the United States, South Korea, the Middle East, South Africa, Mexico, etc., and are highly trusted by domestic and foreign customers.
We always adhere to the five core concepts of "efficiency, excellence, energy conservation, integrity, and win-win", and are committed to providing customers with suitable and excellent technical solutions. Haoan has a strong professional technology research and development team that can customize the most suitable machinery and equipment according to the different requirements of customers, and will continue to innovate to make products intelligent and efficient. The company not only provides excellent machinery and equipment, but also provides professional technical training and supporting services, truly achieving what customers want and reach.
FAQ
Q. How long is the machine's warranty period? A.We offer a 2-year warranty and long-term service
Q. What technical support services are provided after purchase? A.We provide on-site installation service and professional engineer training
Q. How will you help us resolve after-sales repair issues if the machine malfunctions? A.In case of machine malfunction, we will provide video and email communication, and on-site service is available if necessary
Q. What inks does the machine support? A.We use UV-based environmentally friendly inks, imported environmentally friendly inks
Q.What certifications can you provide? A.We have ISO9001, SGS, and RoHS certifications