XW-PC12-800 Heavy Duty Prismatic Battery Compress Machine 800kg Pressure 1500mm

Product Specification

Introduction

Large-format prismatic battery modules used in electric bus, heavy truck, and utility-scale energy storage applications require compression equipment capable of handling extended module lengths and higher compression forces. The XW-PC12-800 provides 800kg maximum compression pressure across a 1500mm stroke, powered by a three-phase AC380V supply, for production environments where module dimensions exceed the range of standard compression machines.

Performance Highlights

Extended Stroke Capacity

The 1500mm maximum compression length accommodates prismatic battery modules and packs that fall outside the working range of shorter-stroke machines. The travel is customizable, allowing the machine to be configured for specific module dimensions based on the production requirement. The compression cycle runs automatically once target length and pressure parameters are preset through the touch screen interface.

800kg Compression Force

The servo motor and electric cylinder combination delivers 800kg of compression force under PLC control. During each cycle, the system monitors both pressure and position in real time, with the high-precision pressure sensor providing 0.1kg measurement resolution and the servo encoder maintaining 0.01mm position accuracy. The cycle ends when either the preset length or pressure value is reached.

Three-Phase Power Configuration

The machine operates on an AC380V 50Hz three-phase power supply with a 1500W power rating. This configuration supports the higher compression force and extended mechanical structure required for large-format module assembly.

Reinforced Machine Structure

With dimensions of 2000 x 700 x 1600mm and a net weight of 450kg, the machine frame is designed to maintain alignment and stability under its rated 800kg compression load. The sliding tray and bottom belt fitting functions are integrated into the structure to support module positioning during the compression cycle.

Technical Data

Compatible Materials and Cell Types

The XW-PC12-800 is configured for prismatic lithium battery cells. The machine handles prismatic cells of various dimensions within its 1500mm stroke and 800kg pressure envelope. Modules assembled from large-format prismatic cells, including those used in commercial electric vehicle battery packs and utility-scale energy storage containers, fall within the machine's working capacity. As with the XW-PC12 series, the stroke length is customizable to align with specific module dimensions.

Production Scenarios

Typical deployment scenarios for the XW-PC12-800 include prismatic battery module assembly for electric bus and truck battery systems, containerized energy storage system (ESS) manufacturing, and industrial battery pack production where module lengths approach or exceed one meter. The machine is also suitable for battery manufacturers producing modules for marine and off-highway electric vehicle applications.

Operational Integration

The XW-PC12-800 can be deployed as a standalone compression station for large-format prismatic modules or integrated within a production line serving extended-length battery pack assembly. Module loading is performed through the sliding tray, with the bottom belt fitting function supporting alignment and positioning. After compression, modules are transferred to downstream assembly processes including terminal welding, enclosure integration, and final testing. The touch screen stores compression presets, enabling rapid changeover between module configurations during batch production.

Contact XWELL Engineering

For technical specifications, integration planning, or to discuss how the XW-PC12-800 addresses your large-format prismatic battery module assembly requirements, contact Guangdong XWELL Technology Co., Ltd.