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{"title":"3240 Epoxy Resin Board: Electrical Insulator, Mechanical Part & Bakelite","imgUrl":"https:\/\/img.chinax.com\/nimg\/02\/54\/f1a059273e15e8fd507c9fce54d9-200x200-1\/3240_epoxy_resin_board_3a_electrical_insulator_2c_mechanical_part_26_bakelite_alternative_battery_raw_material.jpg","attrs":{"Brand Name":"XWELL","Model Number":"Epoxy Fiberglass Plate","Certification":"CE","Place of Origin":"China"}}
{"title":"3240 Epoxy Board with 0.3mm - 40mm Thickness 160\u2103 Glass Transition and 300Mpa","imgUrl":"https:\/\/img.chinax.com\/nimg\/ec\/de\/7328eab306c234993c9fb12f059d-200x200-1\/3240_epoxy_board_with_0_3mm_40mm_thickness_160_e2_84_83_glass_transition_and_300mpa_tensile_strength.jpg","attrs":{"Brand Name":"XWELL","Model Number":"Epoxy Fiberglass Plate","Certification":"CE","Place of Origin":"China"}}
{"title":"battery raw material 1.5V AAA Li-ion Rechargeable Battery Case 600mWh | Type-C","imgUrl":"https:\/\/img.chinax.com\/nimg\/3d\/2b\/5156a6ec4f21df126b9866fec318-200x200-1\/battery_raw_material_1_5v_aaa_li_ion_rechargeable_battery_case_600mwh_7c_type_c_charging_port.jpg","attrs":{"Brand Name":"XWELL","Model Number":"Stainless Steel Battery Case","Certification":"CE","Place of Origin":"China"}}
{"title":"Type-C Rechargeable Battery Case with 1.5V 600mWh Li-ion for AAA\/AA Batteries","imgUrl":"https:\/\/img.chinax.com\/nimg\/af\/ee\/665474793bebebc41ea17241c92d-200x200-1\/type_c_rechargeable_battery_case_with_1_5v_600mwh_li_ion_for_aaa_2faa_batteries_and_1500_cycles.jpg","attrs":{"Brand Name":"XWELL","Model Number":"Stainless Steel Battery Case","Certification":"CE","Place of Origin":"China"}}
{"title":"Zero-Weld Metal Box for Battery Pack - High-Quality Battery Raw Material","imgUrl":"https:\/\/img.chinax.com\/nimg\/38\/89\/6dcb8334686b297207fbdd3747fa-200x200-1\/zero_weld_metal_box_for_battery_pack_high_quality_battery_raw_material.jpg","attrs":{"Brand Name":"XWELL","Model Number":"Battery Pack Case","Certification":"CE","Place of Origin":"China"}}
{"title":"Zero-Weld Metal Box with 0-Weld Integrated Stretch Molding and IP54\/IP65","imgUrl":"https:\/\/img.chinax.com\/nimg\/25\/a6\/3960eeb4f0388e1972de829d1f7d-200x200-1\/zero_weld_metal_box_with_0_weld_integrated_stretch_molding_and_ip54_2fip65_waterproof_26_dustproof_for_customizable_battery_pack_c.jpg","attrs":{"Brand Name":"XWELL","Model Number":"Battery Pack Case","Certification":"CE","Place of Origin":"China"}}
End Plate + Steel Belt + CCS Assembly Kit for Prismatic Battery Packs
Product Overview
Our comprehensive battery pack assembly kit integrates three critical components — aluminum end plates, steel Strap, and a CCS (Cell Contact System) module — into a single, pre-engineered package. Designed for 1P8S and 1P16S prismatic cell configurations using 100Ah, 280Ah, and 314Ah LiFePO4 cells, this kit dramatically simplifies your battery pack assembly workflow.
Series-parallel cell connection, voltage sensing, current collection
Key Features
Pre-Configured for 1P8S & 1P16S: The kit is factory-optimized for the two most common prismatic cell pack topologies. 1P8S (8 cells in series) suits 24V nominal systems; 1P16S (16 cells in series) targets 48V nominal energy storage and light EV applications. Custom cell counts available on request.
Three-Cell Compatibility: Engineered for 100Ah, 280Ah, and 314Ah LiFePO4 prismatic cells — the industry's most widely adopted capacities. End plate dimensions and CCS busbar geometry are optimized for each cell size to ensure perfect fit and low contact resistance.
High-Performance CCS Module: Tinned copper or nickel-plated copper busbars achieve ≤0.001Ω contact resistance for efficient, low-loss current transmission. UL94 V-0 fire-retardant insulation materials (PA66/PPO/PEEK) provide excellent anti-short-circuit and anti-leakage protection across a -40℃ to +85℃ operating range.
Robust Mechanical Structure: End plates provide precise cell compression, maintaining optimal stack pressure for cycle life. Stainless steel belts deliver uniform binding force with excellent vibration and shock resistance for mobile and stationary applications.
Integrated Signal Acquisition: The CCS module integrates voltage sensing taps and temperature monitoring points, enabling direct connection to your BMS for comprehensive pack monitoring and protection.
Technical Specifications
Parameter
Specification
Pack Configurations
1P8S / 1P16S
Compatible Cells
100Ah, 280Ah, 314Ah LiFePO4 Prismatic
End Plate Material
Aluminum / ADC12 Die Casting
Steel Belt Material
Stainless Steel Strap LH201
CCS Conductor
Tinned Copper / Nickel-Plated Copper
CCS Insulation
PA66 / PPO / PEEK
Working Voltage
≤1500V DC
Current Capacity
Up to 800A (customizable)
Contact Resistance
≤0.001Ω
Operating Temperature
-40℃ to +85℃
Why Choose Us
One-Stop Kit Solution: End plates, steel belts, and CCS module delivered as a single matched kit — no need to source and qualify components from multiple suppliers. Designed to work together out of the box.
Rapid Prototyping: Custom configurations for non-standard cell counts or pack layouts supported. Engineering drawings reviewed and samples produced within 7-12 working days.
Scalable Production: 30,000+ sets monthly capacity with consistent quality from automated production lines and 100% electrical continuity testing on every CCS module.
Flexible MOQ: 50-set minimum order for standard configurations, making it accessible for pilot projects and small-batch production runs.
Global Support: Technical documentation, 3D CAD files, and installation guidance provided. Dedicated engineering support for your battery pack design optimization.
Applications
Energy Storage Systems (ESS): Residential 48V wall-mounted batteries, commercial and industrial C&I storage cabinets
Electric Vehicle Battery Packs: Low-speed EVs, electric forklifts, AGVs, golf carts
Telecom Backup Power: 48V DC telecom base station battery modules
Portable Power Stations: High-capacity portable energy storage units
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Trading Company,Seller
Year Established:
2016
Total Annual:
3000000-5000000
Employee Number:
50~100
Ecer Certification:
Verified Supplier
GUANGDONG XWELL TECHNOLOGY CO., LTD. is a high-tech enterprise specializing in intelligent equipment design, production and sales, providing mechanical engineering technology design and consulting services, electronic engineering design and consulting services. XWELL's core team was established ... GUANGDONG XWELL TECHNOLOGY CO., LTD. is a high-tech enterprise specializing in intelligent equipment design, production and sales, providing mechanical engineering technology design and consulting services, electronic engineering design and consulting services. XWELL's core team was established ...