250A 1500V DC High Current EV Battery Connector Waterproof IP67B TUV

Product Specification

250A 1500V DC High Current EV Battery Connector Waterproof IP67B TUV

Engineered for the demanding high-voltage, high-current requirements of modern Electric Vehicles (EVs) and potentially Energy Storage Systems (ESS), the FSP8.0 Single Core 90° Right Angle Connector delivers exceptional performance, reliability, and safety. This TUV-certified connector is specifically designed as a robust EV Battery Connector solution for critical power links within the vehicle's architecture.

Uncompromising High Power Performance

The FSP8.0 series is built to handle significant power loads, making it an ideal choice for power-intensive applications within EVs.

• High Current Capability: Rated for up to 250 Amps, ensuring efficient and reliable power transfer for main battery connections, power distribution units (PDUs), and motor drive systems.

• High Voltage Rating: Designed for 1500V DC systems, meeting the requirements of advanced EV platforms and high-voltage battery architectures.

• Low Contact Resistance: Engineered for minimal power loss and heat generation, enhancing overall system efficiency (Typical design goal).

Robust Design for Automotive Environments

Reliability is paramount in automotive applications. The FSP8.0 connector incorporates features designed for durability and long service life in harsh conditions.

• Superior Environmental Protection: Achieves an IP67B rating when mated, providing excellent protection against dust ingress and water immersion, crucial for under-hood or exposed vehicle locations.

• Wide Operating Temperature Range: Performs reliably across a broad temperature spectrum from -40°C to +125°C, suitable for diverse global climates and demanding operating conditions.

• Durable Construction: Features a robust metal shell (as implied by application description for this specific TUV model) offering enhanced mechanical strength and electromagnetic shielding compared to standard plastic variants.

• Long Mating Cycle Life: Rated for 500 mating cycles, ensuring dependable connections throughout the vehicle's lifespan, including service and maintenance intervals.

• Secure Locking Mechanism: Incorporates a reliable locking system (typically with CPA/TPA) to prevent accidental disconnection due to vibration or shock, adhering to automotive standards like USCAR.

• Extended Salt Spray Resistance: Withstands 144 hours of salt spray exposure (mated), demonstrating excellent corrosion resistance.

Optimized for EV & ESS Integration

The design considers the practical needs of vehicle and system integration.

• Space-Saving Design: The 90-degree right-angle (elbow) configuration is perfect for installations where space is limited or specific cable routing is required.

• Versatile Wire Accommodation: Accepts a wide range of cable sizes from 25mm² to 70mm², providing flexibility for various power level requirements.

• Targeted Applications: Ideal for connecting key high-voltage components such as:

  • Battery Packs (Main Input/Output)

  • Power Distribution Units (PDUs)

  • Motor Controllers / Inverters

  • On-Board Chargers (OBCs)

  • DC Fast Charging Interfaces (Internal)

  • High Voltage Air Conditioning & PTC Heaters

  • Potentially suitable for high-power connections in Energy Storage Systems (ESS)

Safety and Compliance Assured

Safety is non-negotiable in high-voltage systems. The FSP8.0 is designed and tested to meet rigorous international standards.

• TUV Certified: Independently certified by TUV, providing confidence in its safety and performance characteristics.

• Compliance: Designed and tested according to recognized standards including TUV 2PFG 2740-04.20, USCAR-2, USCAR-37, and UL-4128.

• High Dielectric Strength: Withstands a test voltage of 4260V AC (TUV), ensuring excellent insulation integrity.

Technical Specifications Overview

Choose the 250A 1500V DC High Current EV Battery Connector Waterproof IP67B TUV for a proven, reliable, and safe solution for your demanding electric vehicle high-voltage interconnection needs. Its combination of high power handling, environmental robustness, and safety certifications makes it the ideal choice for next-generation e-mobility platforms.

Product Pictures:

Company Profile

NeoPower is dedicated to high-voltage/ high-current waterproof connectors & cables, applicable for new energy battery pack, EV, heavy-duty machinery, industrial connection, powertrain system, solar/wind energy storage, smart grid, AGV, etc.

Neopower has two manufacture bases located in Huizhou, Guangzhou Province for plastic shell connectors, and in Changzhou, Jiangsu Province for metal shell connectors respectively. With rich expertise and high-standard management, Neopower delivers top quality products and excellent services to customers around the world.

Certifications & Approvals

The company has passed IATF 16949:2016, ISO 9001:2015 quality control system, and its products are CE, TVU, RoHs approved.

Contact:

Contact Person: Vivian Choi

Email: neopowertech@hotmail.com

Contact us today to discuss how the FSP6.0 Straight Connector can meet the specific requirements of your energy storage or photovoltaic project! We can provide further technical details and discuss potential customization options.