Key Features:

• Hybrid Power & Signal: Delivers both high-power and low-power transmission in a single unit, with a 24A (800V AC/DC) rating for power and a 2A (24V AC/DC) rating for signal, supporting a 4mm² cable range.
• Enhanced Safety: Equipped with a High Voltage Interlock (HVIL) circuit for safe disconnection, a touch-proof design to prevent electrical shock, and a secondary locking function for a secure, vibration-resistant connection.
• Robust Environmental Protection: Rated IP67 & IP6K9K, this waterproof battery connector offers complete protection against dust and high-pressure, high-temperature water jets, ensuring reliability in an operating temperature range of -40°C to +125°C.
• Superior EMI Performance: Features complete 360° shielding to guard against electromagnetic interference, ensuring signal integrity and system stability in electrically noisy environments.
• Error-Proof Assembly: A Poka-yoke keying design prevents incorrect mating, simplifying installation and eliminating the risk of connection errors.
• High-Voltage Capability: Engineered to withstand a dielectric voltage of 3000V AC for power contacts and 1000V AC for signal contacts, making it ideal for demanding high-voltage systems.

Product Description

The Neopower 2 Pin Hybrid Automotive Connector is engineered for high-performance electric vehicle (EV) and industrial applications that demand robust power and reliable signal transmission. This versatile 2 pin connector combines high-voltage power delivery with sensitive signal lines in a single, durable housing, making it an ideal hybrid power connector solution. It's specifically designed to meet the rigorous standards of components like On-Board Chargers (OBC), air conditioning compressors, PTC heaters, and Power Distribution Units (PDU).

Built for safety and durability, this connector features a comprehensive set of protective measures. The integrated High Voltage Interlock (HVIL) circuit ensures the system is de-energized before disconnection, while the touch-proof design protects technicians during installation and maintenance. A secondary locking mechanism provides a secure, vibration-proof connection, which is critical for demanding automotive environments. The Poka-yoke design further enhances safety by making incorrect assembly impossible.

The Neopower connector is built to withstand extreme conditions. With an operating temperature range of -40°C to +125°C and a superior IP67/IP6K9K rating, it is a fully waterproof battery connector, sealed against dust and high-pressure water ingress. Its 360° shielding guarantees excellent EMI protection, preserving data integrity for the signal lines while the robust power contacts deliver consistent energy.

Whether you are designing a new EV charging system or upgrading an existing high-voltage application, the Neopower 2 Pin Hybrid Automotive Connector offers a reliable, safe, and high-performance solution. Contact Neopower today to learn how this advanced 2 pin connector can enhance the integrity and performance of your next project.

Applications & FAQs

Applications

The Neopower 2 Pin Hybrid Automotive Connector is engineered for high-demand, high-voltage environments where both power and signal are critical. Its robust design and safety features make it the premier choice for a wide range of applications, including but not limited to:

• Electric Vehicle (EV) Systems: Ideal for core components such as On-Board Chargers (OBC), Power Distribution Units (PDU), PTC heaters, and high-voltage air conditioning compressors.
• Industrial Automation: Suitable for machinery and robotic systems that require reliable power and signal connections in harsh factory conditions.
• Heavy Equipment: Perfect for use in construction and agricultural machinery where exposure to dust, water, and vibration is common.
• Renewable Energy: Can be used in battery energy storage systems (BESS) and solar power inverters that require secure, high-voltage connections.

FAQs

Q: What makes this a "hybrid power connector"?

A: This connector is considered a hybrid because it integrates different functions into a single, compact housing. It combines high-voltage power contacts rated for 24A at 800V with separate low-voltage signal contacts rated for 2A at 24V. This design simplifies wiring, saves space, and reduces the number of components needed in a system.

Q: What specific safety features are included in this connector?

A: Safety is paramount in our design. This 2 pin connector includes three key features: a High Voltage Interlock (HVIL) circuit to ensure power is cut before disconnection; a touch-proof design (rated to IPXXB) to protect users from electric shock; and a secondary locking mechanism that provides a secure, vibration-resistant link ideal for automotive environments.

Q: How durable is this connector in harsh conditions?

A: It is exceptionally durable. The connector is rated IP67 & IP6K9K, making it a fully waterproof battery connector that is protected against dust ingress and high-pressure, high-temperature water sprays. Combined with a wide operating temperature range of -40°C to +125°C, it is built to maintain performance in the most challenging automotive and industrial environments.

Q: Can this connector be installed incorrectly?

A: No, we designed it to be error-proof. The connector features a Poka-yoke keyed design, which means it can only be mated in the one correct orientation. This prevents pin damage, ensures a secure connection every time, and simplifies the assembly process for technicians.

Q: What is the benefit of the 360° shielding?

A: The 360° shielding provides complete protection against electromagnetic interference (EMI) and radio frequency interference (RFI). In an electrically noisy environment like an electric vehicle, this shielding is critical for protecting the integrity of the low-voltage signal, preventing data corruption and ensuring the entire system operates reliably.

Company Profile

NeoPower is dedicated to high-voltage/ high-current waterproof connectors & cables, applicable for new energy battery pack, EV, heavy-duty machinery, industrial connection, powertrain system, solar/wind energy storage, smart grid, AGV, etc.

Neopower has two manufacture bases located in Huizhou, Guangzhou Province for plastic shell connectors, and in Changzhou, Jiangsu Province for metal shell connectors respectively. With rich expertise and high-standard management, Neopower delivers top quality products and excellent services to customers around the world.

Certifications & Approvals

The company has passed IATF 16949:2016, ISO 9001:2015 quality control system, and its products are CE, TVU, RoHs approved.

Contact:

Contact Person: Vivian Choi

Email: vivian@lithiumaabatteries.com