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The ACEY-S200A is engineered for factory battery pack spot welding and assembly, accommodating multi-parallel and multi-series configurations with 14500, 18650, 21700, 26650, and 32700 cylindrical cells. It is suitable for power tool batteries, electric vehicle and scooter batteries, and energy storage battery packs.
Relative to manual spot welding, the machine markedly improves welding efficiency and consistency. Its user-oriented design facilitates operation and parameter adjustment, while the integrated component layout yields a cleaner and more compact appearance.
Key Features
Industrial-grade modular intelligent control platform
Touchscreen interface combined with motion controller, high-precision servo motors, and precision modules
High positioning accuracy, strong flexibility, and fast operating speed
More efficient than traditional PLC + HMI systems for report generation, device communication, and online integration
Quick product changeover and easy modification of production parameters
Seamless import of AutoCAD data for welding program generation
Automatic compensation for minor electrode position deviations
Real-time monitoring and recording of production data
Automatic detection and analysis of spatter, false welds, weak welds, and missed welds with stop-and-alarm protection
Technical Specifications
Item
Specification
Applicable Battery Types
Cylindrical lithium-ion cells: 14500, 18650, 21700, 26650, 32700, 33140, etc.
Compatible Module Size
X: 0-500 mm, Y: 0-400 mm, Z: 50-140 mm
Control System
Motion controller
Operation & Monitoring
Easy operation with weld point tracking; detection, recording, and alarm for spatter, false welds, and missed welds
Welding Current Options
5000A / 8000A / 10000A
Welding Power Supply Type
DC welding machine or transistor welding machine (optional)
Welding Modes
Single-point, double-point, and three-point welding; adjustable spacing for double- and three-point modes
Cooling Method
Forced air cooling
Product Display
Frequently Asked Questions
What battery cells are compatible with this 5000A spot welding machine?
The machine is designed for cylindrical lithium-ion battery pack assembly and can work with common cell sizes including 14500, 18650, 21700, 26650, 32700, and other compatible cylindrical cells. The actual cell and pack configuration can be confirmed according to the welding fixture and production requirements.
What materials can the 5000A battery spot welder weld?
The machine is mainly used for spot welding nickel strips and nickel-plated steel strips onto cylindrical lithium battery cells during battery pack assembly. Welding parameters can be adjusted according to the cell and strip materials.
What is the advantage of the single-sided welding design?
The single-sided structure provides convenient access to the battery pack from one side, making it suitable for multi-series and multi-parallel cylindrical battery pack configurations. The pneumatic welding head also helps provide consistent electrode pressure during the welding process.
Does the machine detect welding defects during production?
Yes. The control system can monitor the welding process and detect conditions such as sparks, false welds, weak welds, and missed welds. When an abnormal condition is detected, the machine can provide an alarm and stop the process for inspection.
Can this 5000A spot welding machine be used in an automatic battery pack production line?
Yes. The ACEY-S200A can be used as an individual battery pack welding machine or integrated into a larger lithium battery pack assembly line. It is suitable for applications including power tool batteries, electric vehicle and scooter batteries, and energy storage battery packs.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer
Year Established:
2009
Total Annual:
8,000,000.00-15,000,000.00
Employee Number:
80~120
Ecer Certification：
Verified Supplier
Acey New Energy is a high-tech enterprise specializing in the research, development, and manufacturing of advanced equipment for the lithium-ion battery industry. Established in 2009, Acey is supported by a professional R&D team and an experienced after-sales service team, each with more than 17... Acey New Energy is a high-tech enterprise specializing in the research, development, and manufacturing of advanced equipment for the lithium-ion battery industry. Established in 2009, Acey is supported by a professional R&D team and an experienced after-sales service team, each with more than 17...
