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KP-BC011 Charging Gun Insertion/Extraction Life Tester (with solution)
Product Overview
This equipment complies with the test requirements of multiple international standards including GB/T18487.1-2023, GB/T 20234.1-2023, IEC 62196-1:2022, and IEC EN 62752-2018. It is designed for life testing and normal operation testing of disconnection capability for various types of electric vehicle charging connectors.
Equipment Functional Index Requirements
The KP-BC011 tester performs plug-in/plug-out life tests, force measurement, breaking capacity tests, and normal operation tests for charging gun bases. Key features include:
Automated immersion of samples in three different solutions (rain acid, salt water, and muddy water)
Servo motor-driven operation with PLC control system
1.5-hour power-on cycle simulation for outdoor environment testing
Computerized monitoring and data recording
Usage Environment
Parameter
Specification
Ambient Temperature
5-35℃
Ambient Humidity
85%R.H at 25℃
Atmospheric Pressure
86-106 Kpa
Environmental Conditions
Vibration-free, minimal electromagnetic interference, clean environment without corrosive substances, direct sunlight, or heat sources
Main Technical Parameters
Parameter
Specification
Drive Device
Linear module, cylinder, servo motor
Controller
15"+ industrial computer with imported PLC
Power Supply Compatibility
1.1x rated voltage, rated current (user-provided)
Test Capability
All 2p+E, 3P+E, 3P+E+N specifications; AC ≥90A or DC ≥250A; DC air cooling ≥1500V, 250A; DC liquid cooling ≥1500V, 800A
Motion Speed
0.1-0.8 m/s (adjustable to 0.8±0.1 m/s standard)
Testing Rate
≥7.5 cycles per minute (adjustable)
Insertion/Extraction Force
≥500N with digital pressure module and computer curve display
Touch screen control for parameter setting and monitoring
Directional controls for gun movement and rotation
Start/stop buttons and power switch
Emergency stop switch for immediate shutdown
USB port for peripheral connectivity
Solution tank controls for automated testing
Operation Instructions
Device Connection
Power connection: AC220V control power supply
Gas source connection: 0.4-0.6 MPa pressure required
Device Startup
Power on the device via control panel switch, then access the operating interface through the touch screen.
Parameter Setting Interface
The interface allows configuration of:
Test timing and cycle counting
Insertion/extraction stroke and force measurement
Solution soaking parameters and times
System reset functions
Alarm monitoring and display
Sample Installation
Secure gun tip in holder using fixing devices
Adjust button cylinder for proper trigger activation
Align gun mount precisely with gun tip
Finalize positioning and secure all components
Testing Procedure
The automated test sequence includes:
Immersion in rainwater acid solution (4-5 seconds) followed by 10 insertion/removal cycles
Immersion in saline solution (4-5 seconds) followed by 10 insertion/removal cycles
Immersion in turbid water solution (4-5 seconds) followed by drying and 10 insertion/removal cycles
1.5-hour power-on cycle
Repeat entire sequence 20 times
Note: All test parameters can be stored and retrieved for future use. The system includes comprehensive safety protections and automatic shutdown features for sample damage detection.