Disc Horizontal Sand Mill 50L With 100-1000 Kg/H Bead Grinder Four Point Cooling

Product Specification

50L Horizontal Disc Sand Mill
Advanced Design for High Efficiency, Ease of Operation, and Uncompromised Safety

1. Product Name: 50L Horizontal Disc Sand Mill

2. Pain Points:

Contamination Risk from Seals: Standard mechanical seals often require external lubrication (like oil), posing a risk of product contamination and economic loss, especially in sensitive applications.
Inadequate Cooling: Insufficient cooling of the grinding mechanism and cylinder can lead to overheating, affecting product quality, stability, and potentially damaging sensitive materials.
Short Seal Lifespan: Common mechanical seals may have a limited lifespan, leading to frequent replacements and increased downtime.
Low Production Efficiency: Less advanced grinding mechanisms can limit throughput and particle size reduction speed.
Complex Operation & Maintenance: Some grinding equipment can be difficult to operate, clean, and maintain, leading to extended downtime and increased labor costs.
Safety Concerns: Lack of integrated safety features can put equipment and operations at risk of damage or accidents.
 

3. Our Solution:

This series is a classic horizontal sand mill design, built on mature, reliable technology with stable performance, integrating advanced features for superior operation and results.

High-Efficiency Grinding: Boasts a special double-stage tungsten steel pin design (referencing the internal mechanism, as provided) combined with high-energy grinding zirconia beads. This delivers exceptional grinding efficiency, significantly increasing output (potentially double that of ordinary machines), with no impact on product quality. The unique design allows for dual single-slit discharge options based on production volume.

Superior Mechanical Seal & Cooling:

German Import Quality: Features a mature, reliable, and low-cost mechanical seal from a renowned German brand, ensuring zero leakage and an extended service life exceeding 8,000 hours.
Contamination-Free Operation: Its excellent self-lubrication means no external oil is needed. The cyclic fluid uses a solvent or water compatible with your product, eliminating accidental contamination and economic losses.
Comprehensive Water Cooling: A robust system provides effective cooling for the mechanical seal, grinding cylinder, front end plate, and shaft core (four-point cooling via spiral guide grooves), ensuring optimum temperature control and stable performance.
User-Friendly Operation & Maintenance:

Centralized Control: The main control interface is highly concentrated, making operation simple and intuitive.
Easy Cleaning & Color Change: The grinding chamber features a dead-corner-free design for excellent self-cleaning. The grinding barrel is equipped with track wheels, allowing a single person to easily disassemble it for cleaning or changing grinding beads.
Advanced Safety Features:

Reliable Components: Uses high-quality electrical components from Taiwan's Shilin brand for assured safety and reliability.
Automatic Protection: Integrated safety functions include automatic shutdown in case of overpressure in the grinding chamber, over-temperature, or motor overload, protecting the entire equipment during production.
Durable & Non-Contaminating Cylinder

Applicable Scenarios: Suitable for wet grinding of high-viscosity media where high efficiency, purity, precise control, and robust safety are critical, including:

Paints
Coatings
Inks
Color Pastes
Water-based Pastes
4. Benefits for the Customer:

Doubled Production Efficiency: Achieve significantly higher output rates due to the advanced pin design and high-energy zirconia beads.
Simplified Operation: Intuitive controls make it easy to operate the machine.
Effortless Maintenance: Quick disassembly, excellent self-cleaning, and single-person handling for cleaning and bead changes minimize downtime.
Guaranteed Product Purity & Safety: Contamination-free seals, effective cooling, and comprehensive automatic safety protection ensure product integrity and operational security.
Extended Equipment Life: Durable components and intelligent safety features contribute to longer equipment lifespan.
Cost-Effective Performance: High efficiency, low maintenance, and reliable operation lead to significant economic benefits.