OEM Controlled Atmosphere Hydrogen Sintering Furnace Continuous Heat Treatment

Product Specification

I. Furnace Model: 

SLA3804-1209ZNO Atmosphere Oxidation Furnace  

II. Technical Specifications and Basic Configuration:  
This equipment is primarily used for high-temperature oxidation and heat treatment processes of oxygen-free copper foil under N₂ and O₂ mixed atmosphere conditions. Details are as follows:  

2.1 **Rated Temperature**: 800°C; **Maximum Temperature**: 950°C  
2.2 **Effective Height**: 40mm  
2.3 **Belt Width**: 385mm  
2.4 **Belt Material**: Cr20Ni80  
2.5 **Maximum Load**: 20Kg/m² (excluding the weight of the belt)  
2.6 **Furnace Structure**: Large furnace chamber with SUS310S muffle tube structure. The muffle bottom is fully covered with support boxes to enhance rigidity (dispersion gas boxes are also installed at the bottom).  
2.7 **Transmission System**: Large wrap-angle friction drive  
2.8 **Speed Adjustment Range**: 50～400mm/min, stepless speed regulation by frequency converter  
2.9 **Heating Elements**: Ceramic fiber heating modules  
2.10 **Sintering Atmosphere**: Nitrogen + Oxygen  
2.11 **Gas Circuit Composition**: Each gas path is adjustable (refer to Section 3.2 for technical details).  
2.12 **Oxygen Content Detection Points**:  
   - Detection points include nitrogen gas source, Zone 2, Zone 4, Zone 6, cooling zone, final cooling zone, and nitrogen-oxygen mixed gas source (4 points).  
   - A total of 10 stainless steel detection pipelines are connected in parallel to the oxygen analyzer. Electromagnetic valves are used to switch detection points, enabling real-time monitoring of oxygen content in the furnace and facilitating adjustment of gas intake.  
2.13 **Oxygen Content** (analyzed online with oxygen analyzer, tested under pure nitrogen atmosphere):  
   - Zone 2: ≤15ppm + gas source oxygen content  
   - Zone 4: ≤10ppm + gas source oxygen content  
   - Zone 6: ≤10ppm + gas source oxygen content  
   - Cooling Zone: ≤10ppm + gas source oxygen content  
   - Final Cooling Zone: ≤15ppm + gas source oxygen content  
2.14 **Exhaust System**: One exhaust pipe is installed at each of the inlet and outlet transition sleeves (refer to Section 3.2 for technical details).  
2.15 **Cooling Method**: Combined air and water cooling, with one water temperature detection point in the cooling water jacket.  
2.16 **Structural Division**: Refer to Section 3.1 for technical details.  
2.17 **Temperature Control Stability**: ±1°C  
2.18 **Furnace Temperature Uniformity**: ±3°C (constant temperature zone, cross-section direction of the belt width)  
2.19 **Heating Rate**: 2°C/min  
2.20 **Number of Temperature Zones**: 12  
2.21 **Number of Temperature Control Points**: 12  
2.22 **Thermocouple Type**: K-type  
2.23 **Alarm Indicators**: Audible and visual alarms for overtemperature, undertemperature, frequency converter alarm, thermocouple break, low air pressure, low water pressure, excessive belt length, etc.  
2.24 **Power Failure Protection**: Equipped with a manual crank-out device.  
2.25 **Belt Stop Protection**: One emergency stop button on each end plate at the entrance and exit.  
2.26 **Surface Temperature Rise**: <35°C  
2.27 **Heating Power**: 84kW  
2.28 **No-load Insulation Power**: ≤28kW  
2.29 **Weight**: Approximately 4000Kg  
2.30 **Dimensions**: 9550×1200×1450mm (L×W×H), excluding (chimney and indicator lights).  
2.31 **Appearance**: Panels are coated with high-temperature spray paint in camel gray.