Automatic 100AH 280AH 314AH Prismatic Cell Sorting Machine

Automatic Prismatic Cell Sorting Machine

Introduction

The prismatic aluminum shell lithium battery automatic sorting machine is a testing and sorting equipment used for the internal resistance, voltage and other parameters of prismatic batteries. It comes with a high-precision internal resistance, voltage automatic testing and scanning system. The equipment accurately sends the battery to the designated grade based on the internal resistance and voltage values set on computer software. Compared with manual operation, it has greatly improved sorting efficiency and accuracy. Humanized appearance design makes operation and debugging clear at a glance. The built-in component design makes the appearance more concise and efficient, reducing personnel's misjudgment of sorting gears. Multiple modes of sorting can be set, with controllable accuracy, and sorting data can be stored and document tables can be generated.

Scope of application:

Applicable prismatic type batteries:

Capacity Thickness Width Height Weight

280Ah 72±0.5 174±0.5 205±0.5 5250±50g

314Ah 71.65±0.5 174.3±0.5 204.41±0.5 5490±50g

628Ah 71.65±0.5 348.6±0.5 204.41±0.5 10980±50g

Thickness: 20-80mm

Width: 100-350mm

Height: 100-250mm

For all the regular cells including :2265146, 28148115, 27148140, 27174200, 48174132, 50160116, 54174112, 54174202

Operation Process

1. Manually place the aluminum shell battery cells that need to be sorted into the predetermined track of the sorting machine to achieve automatic code scanning testing of the battery cells. Then, the mechanical arm automatically grabs the battery cells and puts them into the corresponding sorting bins.
2. Equipment control automatically completes all sorting actions.
3. The equipment automatically grasps the sorted qualified cells according to the set program standards and puts them into the corresponding sorting gear track through a robotic arm. They are then transported by a belt to the storage end and manually collected and loaded into a tray. The equipment operates automatically without human intervention until the stop button is pressed, or when the material is fully received, the machine stops working.

Function Description

• Sorting gear 7 is qualified+gear 1 is NG. All 8 gears have automatic material receiving function
• Hiwin guide rail module and servo motor control.
• With fault alarm prompt function;
• The testing needle adopts a dual line mode to improve testing accuracy;
• Parameter call programming is simple and easy to operate interface, with minimal training for users.
• With a display screen, real-time display of parameters and abnormal collection on the display screen; Capable of reading, writing, and saving parameter functions, automatically generating a data record table for each cell test data;
• Efficiency evaluation:Test each battery cell on a single machine once, taking 4-6 seconds; The sorting efficiency is 8-12 PPM.
• Overall average time utilization rate of equipment: 99.5%

Action process:

Structure

1 Main schematic diagram: The dimensions are approximately: length * width * height 2000*1600*1800mm

Figure 1

Figure 2

2 System structure

The PLC control+industrial computer system and sorting machine are highly integrated to form an automatic sorting system, which is flexible and practical in operation.

Main technical parameters

• Approximate overall dimensions:2000(length)*1600(width)*1800(height)mm
• Internal resistance tester:Accuracy
• Voltage ± 0.025% R.D. ± 6dgt,
• Resistance ± 0.7% R.D. ± 8dgt
• Resolution: voltage 0.01mV, internal resistance 0.01m Ω
• Single machine production capacity ≥ 10PPM, approximately 600-800PCS/hour
• Sorting gear: 7 qualified+1NG
• Product compatibility range:28148115, 27148140, 27174200, 48174132, 50160116, 54174112, 54174202
• Equipment utilization rate: ≥ 99%;
• Qualification rate: ≥ 99.8%;
• Input power supply: single-phase~220V/50Hz;
• The total equipment rate is approximately: 1500W
• Working air source: Dry air source with a pressure of 0.4~0.8Mpa or above;

Equipment configuration list:

General equipment configuration and standards

• Equipment Appearance Color:Party A shall provide color sash or 1C warm gray in standard color.
• Equipment noise:≤65db.
• The equipment conforms to the national safety standards for mechanical and electrical equipment, and there is no obvious or potential design safety hazard.
• The operation manual of the machine will be attached.
• 1)Indoor temperature:-10℃~50℃
• 2)Indoor humidity:below 75%
• 3)The factory site:No pollution and no strong electromagnetic interference.