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4-in-1 filling monoblock, combined with rinsing, filling, screw capping and ROPP capping. It is innovated and designed in the requirement of isobaric filling for carbonated drinks, beer, sparkling water, etc. The machine suits both glass and PET bottles with ROPP cap and screw cap.
Composition
Bottle Infeed Screw
Bottle block cylinder is used to prevent the bottle go into the filling equipment during normal running and default .It can be operated manually and automatically. If there is not enough bottle supply, the bottle block cylinder controls the starwheel and reduces the running speed as well.
Rinser
Composed by Dispenser, rinsing clamp, rinsing water recycle, there is a fixed rinsing time, the empty bottle was held by a fixed track, rinsing, drying, then reaches the cleaning purpose.
Easy Glass / PET Bottle Shift
Glass bottle by bottom holding; PET bottle by neck holding
Filler
It’s composed by filling tank, filling valve, control cam, elevated cylinder, and clock cover valve opener and up and down dispenser. When it’s tested there is bottle, the valve opener opens the control pole and then CO2 opens. When the bottle pressure set the same pressure as tank interior, the main liquid passage opens automatically. The main liquid exhaust CO2, while it returns to the needle whole and air exhaust pipe. When the continuous liquid seal the air pipe, the bottle pressure is higher than the tank pressure. Under the pressure effect, the filling valve stops. After the filling finish, shut up the filling valve and let the CO2 out through the exhaust cam. (Don’t exhaust too fast, otherwise easy to get foam.
Equipped with CIP pipeline, main liquid pipe and air in pipe ensure the filling, cleaning. There is level sensor, safety valve,thermo meter and pressure gauge on the level tank. Clock cover, control pole is also fixed there.
The mixed material is transferred from filling valve to the tank. Filling liquid is controlled by the air return pipe; air return pipe is equipped with the umbrella structure, easier for the material filling. It also adopts the screw joint, easier for dismantle, only change the air pipe length when it needs the level adjustment. Air charge valve pole shut the CO2 return passage.Outer control pole life the charge valve and then opens the air charge/air return passage. Exhaust is preventing the material form making after filling.
Dual Capping System
ROPP aluminum cap capper
Aluminum cap capper is composed by gear device , capping device , anti rotate pole and elevated device .The drive is passed through transfer gear to the capper gear , and the elevated pole pass it to the capper.
The up and down movement is done by capping cam .The capping cam stays still, it rotates with the main equipment, and it rotates under the gear ring. Two screw roller and two ant burglary ring roller complete the capping under the capping self rotation. The cam is fixed on the top board .So the cam stands still, when it rotates, the roller on the sleeve rolls along the cam curve while the sleeve moves up and down.
When main shaft and gear rotate under the capping head, while two screw rollers and anti burglary roller complete capping under self rotation. If there is no cap, the safety piston will stop roller mesh. Adjust the nut can adjust the pressure.
Screw Capper
Screw capping machine is most precision part in the monoblock, it has a big influence to the goods stability and defective rate. Our screw capping has following feature.
1) Sunswell import of advanced technology of screw capping, improve the stability and reliability of the screw capping machine. The magnetic torque is used for screw capping. the power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.
2) In the screw capping part. it installed photoelectrical control , when it has no cap ,or the cap is bad, the machine will stop automatically.
Discharge Starwheel * Nylon starwheel and conveyor belt work together to discharge bottles. * Equipped with bottle jam protection device.
Discharge Conveyor * Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling. * Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.
Machine Frame * The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet. * Driving system of the 4-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission. * The gear transmission system is an interleaved arrangement of steel gears and nylon gears. * The output shaft of the main motor is equipped overload protection to secure machine safety.
Electrical control system The electrical cabinet is made of plated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 4-in-1 Unit.
Main Configuration
* Material of filling valve: Stainless steel SUS304 * Material of rotary tray and machine platform of rinser and filler: Stainless steel 304 * Touch screen: Mitsubishi * PLC program controller: Mitsubishi * Inverter: Mitsubishi * Photoelectrical controller: Leuze * Proximity switch: Leuze * Other electrical components: Siemens, Schneider * Pneumatic component: Airtac * Main motor: ABB
Q1: which city are you in? how can I get to your factory? Are you a trading company or factory? A1: We are in Zhangjiagang city, two hours driving from Shanghai. We are factory. Manufacturing mainly beverage filling and packagingmachines. We offer turnkey solutions with more than 10 years experience.
Q2: Why is your prices higher than others? A2: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference.
Q3: What is your delivery time? A3: Normally 30-60 working days depends one machines, water machines are faster, carbonated drink machines are slower.
Q4: How to install my machines when it arrives? How much the cost? A4: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If needed.Or you can arrange engineers to study in our factory. You are responsible for air tickets, accommodation and our engineer wage USD100/day/person.
Q5: How long time for installation? A5: Subject to machines and the situation in your factory. If everything is ready, it will take about 10 days to 25 days.
Q6: How about the spare parts? A6: We will send one year enough easy broken spare parts together with the machines for free, we suggest you buy more units tosave international courier such as DHL, it is really costly.
Q7: What is your guarantee? A7: We have one year guarantee and life-long technical support. Our service also including machine maintence.
Q8: What is your payment term? A8: 30%T/T in advance as down payment, rest should be paid before shipping. L/C is supported also.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Manufacturer,Exporter,Seller
Year Established:
2008
Total Annual:
8 Million-10 Million
Ecer Certification：
Verified Supplier
About us
Set up in 2008, Sunswell leads the market in the field of liquid bottling, blow molding, labeling, packaging machinery and process technology for water, tea, juice, carbonated drinks, energy drinks, liquid, beer, edible oil, dairy and daily care products, etc.
... About us
Set up in 2008, Sunswell leads the market in the field of liquid bottling, blow molding, labeling, packaging machinery and process technology for water, tea, juice, carbonated drinks, energy drinks, liquid, beer, edible oil, dairy and daily care products, etc.
...
