Double stage vacuum extruder: high density, excellent mud strip quality.

Product Description:

The double stage vacuum extruder is the core main equipment of the brick and tile production line, also known as the double-stage vacuum mud extruder. It integrates raw material mixing, extrusion, vacuum degassing, and forming extrusion. It mainly processes raw materials such as clay, shale, coal gangue, and fly ash into dense and uniform continuous mud strips, providing qualified blanks for subsequent cutting, stacking, and firing processes. It is widely used in the production of various brick and tile products such as red bricks, perforated bricks, hollow bricks, and thermal insulation blocks, and is suitable for continuous operation in large, medium, and small modern brick factories.

Features:

• Product Name: Clay Brick Extruder
• Type: Extruder
• Power: 160+400 Kw
• Capacity: 28000-38000 Bricks/Hr
• Includes brick automatic machine for efficient production
• Equipped with brick Belt Conveyor for smooth material handling
• Service: Installation And Commissioning included
• Warranty: 1 Year

Technical Parameters:

Working Principle:

The equipment consists of two main units: an upper-stage mixing and extrusion unit and a lower-stage vacuum extrusion unit. Raw materials enter the upper-stage auger through the feed inlet, where they undergo secondary mixing, kneading, and preliminary extrusion. The material is then conveyed to the vacuum chamber. Under high vacuum, air bubbles are fully extracted from the clay, eliminating porosity and delamination defects in the brick blank. Subsequently, the lower-stage high-pressure auger further extrudes the degassed clay under high pressure, continuously extruding neat and dense long strips of clay through the die head and nozzle. These strips are then directly connected to the brick cutter to complete the brick blank forming process. This two-stage structure, combined with the vacuum system, fundamentally improves the plasticity of the clay and the strength of the brick blank.

Customization:

The Halstec Double Stage Vacuum Extruder, model number JKY70, is a highly efficient clay brick extruder designed for optimal brick production. Originating from China and certified with ISO9001, this soil brick making machine delivers a capacity of 28,000 to 38,000 bricks per hour, ensuring high productivity for your brick manufacturing needs.

Equipped with a reliable conveyor belt for bricks, the JKY70 model streamlines the brick handling process, enhancing efficiency and reducing manual labor. The machine is supplied nude in the container, with a minimum order quantity of just one set, making it accessible for various scales of operation.

Halstec offers this clay brick extruder with a warranty of one year, backed by a supply ability of 1 set per month. The delivery time is approximately 30 days after advanced payment. Payment terms are flexible, including T/T, LC, or negotiation to accommodate customer preferences.

The price of the Double Stage Vacuum Extruder is negotiable, reflecting Halstec’s commitment to providing cost-effective solutions for your brick production. Whether you require a conveyor belt for bricks or a comprehensive soil brick making machine, this product is tailored to meet your manufacturing demands with quality and reliability.

Support and Services:

Our Clay Brick Extruder is designed to deliver high performance and durability for efficient brick production. For technical support, please refer to the user manual provided with the equipment, which includes detailed instructions on installation, operation, and maintenance.

We offer comprehensive services to ensure your Clay Brick Extruder operates at peak efficiency. These services include routine maintenance, troubleshooting assistance, and availability of genuine spare parts to extend the lifespan of your machine.

Our technical team is equipped to assist with any operational issues or technical queries you may have. We recommend regular inspection and timely replacement of worn components to prevent downtime and maintain consistent production quality.

For optimal performance, always use the extruder within the specified operating parameters and follow the recommended lubrication and cleaning schedules. Proper training for operators is also essential to ensure safe and efficient use of the equipment.