Automatic CNC Butt Welding Machine 5.0 KVA Hdpe / PP Pipe Butt Fusion Welder

Product Specification

Automatic Butt Fusion Machine CW 180 

Automatic Butt Fusion Machine CW 180

High-Performance HDPE/PP Pipe Welding Solution for Global Infrastructure Projects

*Why Choose Our Automatic Butt Fusion Machine?*

Features of Fully Automatic Hot Melt Welding Machine

• The unique fast-clamping system enables rapid and easy pipe loading, eliminating the need for additional tooling.

• The curved trimmer blade ensures optimal cutting performance.

• Lightweight and compact, the heater and trimmer stand offer on-site protection.

• The fast twist-lock system allows for quick installation of the trimmer and heater (models 250 & 315 only).

• Automatic interlock ensures the heater maintains the correct temperature.

• Replaceable heater surface plates are available.

• Hard anodized trimmer discs provide durability.

• Detachable stainless steel cradle for enhanced on-site protection.

• Perfect for trench work.

• Data transfer capabilities.

• CW 180,250, 315 & 400 models are National Grid approved.

- Integrated welding standards: GIS/WIS/TSG/UKWIR, customizable as needed.

- Large memory capacity: Stores at least 5,000 welding records, expandable via configuration.

- Supports external SD cards for data backup, ensuring dual protection against data loss.

- 7-inch high-brightness display with optional touchscreen configuration.

- Classic and visual UI interface styles, selectable based on preference.

- Multilingual system support.

- High-reliability hydraulic pump station and real-time precision control module.

- Integrated Bluetooth, fingerprint recognition, USB, and 4G communication modules.

- Supports Bluetooth printing and data upload.

- Enables interaction with mobile apps for welding control, on-site photo capture, and remote transmission to servers.

✅**Continuous Monitoring:**

✅**Automated Functions:**

- Welding sequence control.

- Milling and feathering cycles.

- Pipe slippage inspection.

- Peak and dynamic resistance measurement.

- Heating plate temperature control.

- Initial bead-up distance control.

- Heating plate ejection.

- Pressure control during bead-up, soak, fusion, and cooling phases.

- Real-time alarms for parameter deviations.

✅**Operator Tasks:**

1. Input pipe parameters, operator details, and project information.

2. Inspect and confirm the milling condition of pipe ends.

✅**Pre-programmed Parameters:**

- Includes welding standard specifications: heating plate temperature, welding pressure, bead-up distance, soak time, and cooling time.

- Data storage and management system.

- System diagnostics and error monitoring.

✅**Base Unit**

• Lightweight, compact, and robust structure resistant to bending under heavy loads.

• Displacement sensors ensure accurate weld joint dimensions across all ambient temperatures.

• Quick-clamping system enhances efficiency and reliability.

• Zlink system enables symmetrical heating plate ejection, minimizing dwell time.

• Removable fourth clamp for welding elbows, tees, and other fittings.

• Full-series aluminum clamp rings with liners.

✅**Milling Cutter**

• Hard-anodized low-friction disc.

• Low maintenance.

• Curved blades for optimal cutting performance.

• Durable and reliable milling motor.

• Automatic milling cycle control protects the motor.

• Automatic feathering ensures smooth pipe ends without compromising weld quality.

✅**Main Control System**

• Customizable startup logo display.

• Classic or graphical UI menu styles.

• Project supervisors can preset welding parameters.

• Maintenance and calibration date monitoring with alerts.

• Software upgrades via USB, Bluetooth, or remote access.

• Large high-brightness display with polycarbonate protective screen.

• Supports wired/wireless data transmission to printers/scanners.

• Military-grade waterproof cable connectors.

✅**Heating Plate**

• High-power heating plate minimizes temperature drop after pipe contact.

• Ultra-fast automatic ejection (≤2 seconds) reduces dwell time.

• Stainless steel protective cover with insulation ensures energy efficiency, safety, and contamination-free fusion.

• Anti-stick coating prevents adhesion to molten pipe ends.

Packing: Up to exportation level plywood case for machines, standard carton for minorparts. Customized metal sheet box optional.

Shipping: Standard Ocean,land and air shipping available. Our professional can help youquickly decide delivery choice.

FEI is a leading innovator in the production of high-performance welding equipment, strategically headquartered near Shanghai, China. With proximity to major global shipping hubs, we ensure efficient logistics and seamless delivery to clients worldwide. As a technology-driven enterprise specializing in plastic pipeline welding solutions, the company integrates global advanced technologies to develop and manufacture a comprehensive range of equipment including Automatic Butt Fusion.