Hot Melt Auto Butt Fusion Machine 5.0 KVA PP PE HDPE Pipe Welding Machine

Product Specification

Automatic Butt Fusion Machine CW 180 for High-Performance HDPE/PP Pipe Welding Solution for Global Infrastructure Projects

Automatic Butt Fusion Machine CW 180

High-Performance HDPE/PP Pipe Welding Solution for Global Infrastructure Projects

*Why Choose Our Automatic Butt Fusion Machine?*

Features of Fully Automatic Hot Melt Welding Machine

✅**Introduction:**

The fully automatic hot melt welding machine is specifically designed and developed for polyethylene  pressure pipelines in the gas and water industries, complying with natural gas industry standards (GIS/PL-3 and CJJ63-2018 technical specifications).

All welding parameters are controlled and monitored by a highly integrated embedded real-time operating system to ensure each weld joint meets specified criteria. If any parameter deviates from the set range, the system will immediately terminate the welding process and provide error guidance, enabling operators to promptly correct the issue.

- Integrated welding standards: GIS/WIS/TSG/UKWIR, customizable as needed.

- Large memory capacity: Stores at least 5,000 welding records, expandable via configuration.

- Supports external SD cards for data backup, ensuring dual protection against data loss.

- 7-inch high-brightness display with optional touchscreen configuration.

- Classic and visual UI interface styles, selectable based on preference.

- Multilingual system support.

- High-reliability hydraulic pump station and real-time precision control module.

- Integrated Bluetooth, fingerprint recognition, USB, and 4G communication modules.

- Supports Bluetooth printing and data upload.

- Enables interaction with mobile apps for welding control, on-site photo capture, and remote transmission to servers.

✅**Continuous Monitoring:**

✅**Automated Functions:**

- Welding sequence control.

- Milling and feathering cycles.

- Pipe slippage inspection.

- Peak and dynamic resistance measurement.

- Heating plate temperature control.

- Initial bead-up distance control.

- Heating plate ejection.

- Pressure control during bead-up, soak, fusion, and cooling phases.

- Real-time alarms for parameter deviations.

✅**Operator Tasks:**

1. Input pipe parameters, operator details, and project information.

2. Inspect and confirm the milling condition of pipe ends.

✅**Pre-programmed Parameters:**

- Includes welding standard specifications: heating plate temperature, welding pressure, bead-up distance, soak time, and cooling time.

- Data storage and management system.

- System diagnostics and error monitoring.

✅**Base Unit**

• Lightweight, compact, and robust structure resistant to bending under heavy loads.

• Displacement sensors ensure accurate weld joint dimensions across all ambient temperatures.

• Quick-clamping system enhances efficiency and reliability.

• Zlink system enables symmetrical heating plate ejection, minimizing dwell time.

• Removable fourth clamp for welding elbows, tees, and other fittings.

• Full-series aluminum clamp rings with liners.

✅**Milling Cutter**

• Hard-anodized low-friction disc.

• Low maintenance.

• Curved blades for optimal cutting performance.

• Durable and reliable milling motor.

• Automatic milling cycle control protects the motor.

• Automatic feathering ensures smooth pipe ends without compromising weld quality.

✅**Main Control System**

• Customizable startup logo display.

• Classic or graphical UI menu styles.

• Project supervisors can preset welding parameters.

• Maintenance and calibration date monitoring with alerts.

• Software upgrades via USB, Bluetooth, or remote access.

• Large high-brightness display with polycarbonate protective screen.

• Supports wired/wireless data transmission to printers/scanners.

• Military-grade waterproof cable connectors.

✅**Heating Plate**

• High-power heating plate minimizes temperature drop after pipe contact.

• Ultra-fast automatic ejection (≤2 seconds) reduces dwell time.

• Stainless steel protective cover with insulation ensures energy efficiency, safety, and contamination-free fusion.

• Anti-stick coating prevents adhesion to molten pipe ends.

Packing: Up to exportation level plywood case for machines, standard carton for minorparts. Customized metal sheet box optional.

Shipping: Standard Ocean,land and air shipping available. Our professional can help youquickly decide delivery choice.

FEI is a leading innovator in the production of high-performance welding equipment, strategically headquartered near Shanghai, China. With proximity to major global shipping hubs, we ensure efficient logistics and seamless delivery to clients worldwide. As a technology-driven enterprise specializing in plastic pipeline welding solutions, the company integrates global advanced technologies to develop and manufacture a comprehensive range of equipment including Automatic Butt Fusion.