Hot Melt Auto Butt Fusion Machine 5.0 KVA PP PE HDPE Pipe Welding Machine

Product Specification

Cyber Weld CW180 Fully Automatic Butt Fusion Machine 5.0KVA PP PE HDPE Pipe Welding Machine for Gas Water Pipeline

The Cyber Weld CW180 Fully Automatic Butt Fusion Machine is a high-performance HDPE/PP pipe welding solution designed for gas, water, and industrial pipeline projects worldwide. With a welding diameter range of 63-180mm and 5.0KVA power output, this automatic butt fusion welding machine ensures precise, reliable, and code-compliant weld joints for PP, PE, and HDPE pipes. Complying with GIS, PL-3, CJJ63-2018, and ISO 21307 standards, the CW180 features an integrated real-time control system, 7-inch display, Bluetooth connectivity, and memory for 5,000+ welding records. Ideal for water supply, gas distribution, sewage, and industrial pipeline construction.

Key Features

· Integrated welding standards: GIS/WIS/TSG/UKWIR, customizable as needed

· Large memory capacity: Stores at least 5,000 welding records, expandable via configuration

· Supports external SD cards for data backup, ensuring dual protection against data loss

· 7-inch high-brightness display with optional touchscreen configuration

· Classic and visual UI interface styles, selectable based on preference

· Multilingual system support

· High-reliability hydraulic pump station and real-time precision control module

· Integrated Bluetooth, fingerprint recognition, USB, and 4G communication modules

· Supports Bluetooth printing and data upload

· Enables interaction with mobile apps for welding control, on-site photo capture, and remote transmission to servers

Automated Functions

· Welding sequence control

· Milling and feathering cycles

· Pipe slippage inspection

· Peak and dynamic resistance measurement

· Heating plate temperature control

· Initial bead-up distance control

· Heating plate ejection

· Pressure control during bead-up, soak, fusion, and cooling phases

· Real-time alarms for parameter deviations

Base Unit Features

· Lightweight, compact, and robust structure resistant to bending under heavy loads

· Displacement sensors ensure accurate weld joint dimensions across all ambient temperatures

· Quick-clamping system enhances efficiency and reliability

· Zlink system enables symmetrical heating plate ejection, minimizing dwell time

· Removable fourth clamp for welding elbows, tees, and other fittings

· Full-series aluminum clamp rings with liners

Heating Plate Features

· High-power heating plate minimizes temperature drop after pipe contact

· Ultra-fast automatic ejection (≤2 seconds) reduces dwell time

· Stainless steel protective cover with insulation ensures energy efficiency, safety, and contamination-free fusion

· Anti-stick coating prevents adhesion to molten pipe ends

Application Scenarios

City Water Supply Pipeline: HDPE pipe welding for municipal water distribution networks, ensuring leak-proof and durable connections for potable water systems.

Gas Transmission Pipeline: High-pressure natural gas pipeline welding complying with GIS/PL-3 standards for safe gas distribution across urban and rural areas.

Sewage Treatment Pipeline: Corrosion-resistant HDPE pipe welding for wastewater and sewage treatment facilities, ensuring long-term reliability in harsh environments.

Industrial Pipeline System: Industrial process pipeline welding for chemical, petroleum, and manufacturing facilities requiring high-integrity pipe joints.

Agricultural Irrigation Pipeline: Cost-effective HDPE/PP pipe welding for large-scale agricultural irrigation systems, providing durable water distribution solutions.

Geothermal Heating Pipeline: Thermal-resistant pipe welding for geothermal heating networks, ensuring efficient heat transfer in district heating systems.

Marine Pipeline Installation: Saltwater-resistant HDPE pipeline welding for offshore and coastal infrastructure projects requiring corrosion-resistant connections.

Packaging & Shipping