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Shanghai Bing Wire & Cable Co., Ltd.

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China M16878/27 260°C High Temp Wire 1000V Extruded PTFE Industrial Equipment Wiring
China M16878/27 260°C High Temp Wire 1000V Extruded PTFE Industrial Equipment Wiring

  1. China M16878/27 260°C High Temp Wire 1000V Extruded PTFE Industrial Equipment Wiring
  2. China M16878/27 260°C High Temp Wire 1000V Extruded PTFE Industrial Equipment Wiring
  3. China M16878/27 260°C High Temp Wire 1000V Extruded PTFE Industrial Equipment Wiring

M16878/27 260°C High Temp Wire 1000V Extruded PTFE Industrial Equipment Wiring

  1. MOQ: 500M
  2. Price: Negotiable
  3. Get Latest Price
Color Customized
Delivery Time 7-15 working days
Working Temperature -60~260℃
Size 10~32 AWG
Packaging Details 500m/Coil
Payment Terms T/T,Paypal
Conductor Type Solid or Stranded
Rated voltage 1000V
Insulation Material Extruded PTFE
Supply Ability 5,000m/ 7 working days
Conductor Material Nickel Plated Copper
Sample Provided
Model Number M16878/27
Certification ISO9001, RoHS
Brand Name Bing Wire & Cable
Place of Origin Shanghai, China

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  1. Product Details
  2. Company Details

Product Specification

Color Customized Delivery Time 7-15 working days
Working Temperature -60~260℃ Size 10~32 AWG
Packaging Details 500m/Coil Payment Terms T/T,Paypal
Conductor Type Solid or Stranded Rated voltage 1000V
Insulation Material Extruded PTFE Supply Ability 5,000m/ 7 working days
Conductor Material Nickel Plated Copper Sample Provided
Model Number M16878/27 Certification ISO9001, RoHS
Brand Name Bing Wire & Cable Place of Origin Shanghai, China

Product Overview

MIL-W-16878/27 is a 260°C high temperature wire rated for 1000V AC, featuring extruded PTFE insulation and a nickel-plated copper conductor. Compliant with NEMA HP-3 Type EE, this heavy-wall cable delivers superior abrasion resistance and moisture protection through its monolithic insulation wall — making it the go-to industrial equipment wiring solution for oil & gas, power generation, and harsh process environments where dielectric integrity must be maintained over decades.
Available in 32–10 AWG with solid and stranded conductor options, M16878/27 combines the voltage headroom of a 1000V class with the thermal endurance of nickel plating, filling a critical niche between 600V medium-wall types and lower-rated mili-tary specifications.

Key Features

260°C high-temperature rating — nickel-plated copper conductor remains stable at temperatures where silver plating oxidizes and degrades

1000V AC heavy-wall dielectric strength — extruded PTFE provides robust insulation for high-voltage power distribution and instrument wiring

Monolithic extruded wall — seamless insulation layer delivers superior abrasion resistance and a continuous moisture barrier, outperforming tape-wrapped constructions in rugged environments

Solder-iron resistant — PTFE insulation survives soldering temperatures without melting, shrinking, or losing dielectric strength for reliable field terminations

Chemical inertness — resistant to drilling fluids, hydraulic oils, fuels, acids, solvents, and hydrocarbons commonly found in energy sector and industrial applications

Broad AWG range — 32–10 AWG covers everything from delicate sensor leads to high-current power feeds, with multi-strand configurations available

M16878/27 vs M16878/28:Selection Guide

Both types share the same nickel-plated copper conductor, 260°C rating, 1000V class, and heavy-wall profile — the insulation method determines which one fits your application:

Selection Factor M16878/27 (Extruded) M16878/28 (Tape-Wrapped)
Insulation Build Extruded PTFE (monolithic) PTFE tape-wrapped & sintered
Flexibility Moderate — stiffer profile Excellent — conforms to tight bends
Bend Recovery Fair — retains bend shape Superior — springs back after flexing
Abrasion Resistance Excellent — solid wall shields conductor Good — layered construction
Moisture Barrier Superior — monolithic seal Effective — sintered tape barrier
Vibration Tolerance Good — rigid wall High — layers dampen mechanical energy
Ideal Use Case Fixed installs, abrasive environments, subsea Dynamic routing, tight spaces, vibration-heavy

Available Configurations

Part Number AWG Stranding Con. Dia. (mm) Ins. Dia. Min. (mm) Ins. Dia. Max. (mm) Resistance (ohm/km)
M16878/27-32-7 32 7/40 0.31 0.91 1.12 2.03
M16878/27-30-7 30 7/38 0.31 0.97 1.17 2.35
M16878/27-30-19 30 19/42 0.31 0.97 1.17 2.34
M16878/27-28-7 28 7/36 0.38 0.99 1.24 2.62
M16878/27-28-19 28 19/40 0.38 1.04 1.24 2.88
M16878/27-26-7 26 7/34 0.48 1.14 1.35 3.54
M16878/27-26-19 26 19/38 0.48 1.14 1.35 3.70
M16878/27-24-7 24 7/32 0.61 1.27 1.47 4.62
M16878/27-24-19 24 19/36 0.61 1.27 1.47 4.78
M16878/27-22-7 22 7/30 0.76 1.42 1.63 6.19
M16878/27-22-19 22 19/34 0.76 1.42 1.63 6.55
M16878/27-20-7 20 7/28 0.97 1.63 1.82 8.65
M16878/27-20-19 20 19/32 0.97 1.63 1.83 9.18
M16878/27-18-7 18 7/26 1.22 1.88 2.13 12.36
M16878/27-18-19 18 19/30 1.19 1.88 2.13 12.65
M16878/27-16-19 16 19/29 1.35 2.11 2.41 16.26
M16878/27-14-19 14 19/27 1.70 2.49 2.90 24.19
M16878/27-12-19 12 19/25 2.13 2.97 3.38 36.72
M16878/27-10-37 10 37/26 2.74 3.48 3.89 54.52

Frequently Asked Questions (FAQ)

Q: What is MIL-W-16878/27 wire used for?A: MIL-W-16878/27 is a 260°C high temperature wire with extruded PTFE insulation and nickel-plated copper conductor, rated for 1000V AC. Equivalent to NEMA HP-3 Type EE, it is designed for high-voltage, high-temperature applications in oil & gas, power generation, and industrial processing where abrasion resistance and moisture protection are critical.
Q: How does M16878/27 differ from M16878/28?A: Both are 1000V heavy-wall types with nickel-plated copper conductors and 260°C ratings. The difference is insulation method: M16878/27 uses extruded PTFE (better abrasion resistance, superior moisture barrier, stiffer), while M16878/28 uses tape-wrapped PTFE (better flexibility, superior bend recovery, more vibration resistant). Select based on your mechanical routing requirements.
Q: Can M16878/27 replace M16878/25?A: Both use nickel-plated copper conductors and extruded PTFE insulation at 260°C. However, M16878/27 is heavy-wall rated for 1000V, while M16878/25 is medium-wall rated for 600V. They serve different voltage classes and are not direct substitutes unless your system voltage is 600V or below.
Q: What AWG sizes are available for M16878/27?A: MIL-W-16878/27 is available in 32–10 AWG with solid and stranded conductor options, including specialized multi-strand constructions such as 37/26 for the 10 AWG size. Specific strand configurations can be quoted on request.
Q: Can I solder terminations directly to M16878/27?A: Yes. The extruded PTFE insulation withstands soldering iron temperatures without melting, shrinking, or deforming, ensuring clean and reliable terminations even in remote field conditions.
Q: What makes nickel-plated copper better than silver-plated copper for high temperature?A: Nickel plating remains stable at temperatures up to 260°C, whereas silver plating can degrade, oxidize, or migrate at elevated temperatures, leading to increased contact resistance and potential failure. For applications running above 200°C, nickel plating is the preferred conductor finish.
Q: Is M16878/27 RoHS compliant?A: RoHS-compliant options are available. Please confirm your requirement when requesting a quote.

Get a Quote for MIL-W-16878/24 Wire

Need MIL-W-16878/27, M16878/27, or 260°C high temp wire / 1000V industrial equipment wiring cable? Share your AWG size, stranding, color, length, and quantity. We will provide pricing, lead time, and datasheet support.

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Trading Company

  • Year Established:

    2005

  • Total Annual:

    12100000- 18600000

  • Employee Number:

    11~50

  • Ecer Certification:

    Verified Supplier

About Us—Shanghai Baiyin Cable Co., Ltd. Since 2005, Shanghai Baiyin Cable Co., Ltd. has specialized in designing and manufacturing high-performance cables for demanding environments. Headquartered in Shanghai, we serve global industries with tailored solutions engineered for reliability, prec... About Us—Shanghai Baiyin Cable Co., Ltd. Since 2005, Shanghai Baiyin Cable Co., Ltd. has specialized in designing and manufacturing high-performance cables for demanding environments. Headquartered in Shanghai, we serve global industries with tailored solutions engineered for reliability, prec...

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Get in touch with us

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  • Shanghai Bing Wire & Cable Co., Ltd.
  • Room 204,BLDG.6,Lane 4703,Rd.Jiaotong,Putuo District ,Shanghai,China
  • https://www.bwcwire.com/

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