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MIL-W-22759/18 is a 600V ETFE thin-wall wire with tin-plated copper conductor, rated -55°C to +150°C. Defined in SAE AS22759/18, this Mil-Spec equipment cable spans 10–26 AWG in a single family — combining extruded ETFE chemical resistance and dielectric strength with a cost-effective tin-plated conductor and a thin-wall build that reduces overall diameter and harness weight.
Key Features
*Tin-plated copper conductor — reliable solderability, adequate corrosion resistance, and a material cost that's a fraction of silver. Ideal for environments where bare copper would corrode but silver's superiority isn't needed.
*Thin-wall ETFE insulation — the extruded build is thinner than medium- or heavy-wall alternatives, giving you smaller overall diameter, lighter cable bundles, and more room in crowded conduits and junction boxes.
*10–26 AWG single-family coverage — power feeds, control wiring, and sensor leads all sourced from one spec. Fewer BOM lines, fewer stockouts, simpler incoming inspection.
*150°C continuous rating — ETFE chemistry holds up in heated enclosures, near heat-generating equipment, and in ambient temperatures that would degrade PVC, THHN, or other commodity insulations.
*Mil-Spec construction, RoHS options — manufactured to SAE AS22759/18 with full batch traceability; RoHS-compliant versions available for regulated markets.
Available Configurations
Part Number
AWG
Stranding
Con. Dia. (mm)
Ins. Dia. Min (mm)
Ins. Dia. Max (mm)
Weight (kg/km)
Resistance (ohm/km)
M22759/18-10
10
37/26
2.79
3.33
3.48
49.0
4.12
M22759/18-12
12
37/28
2.18
2.64
2.80
31.1
6.61
M22759/18-14
14
19/27
1.70
2.11
2.21
20.3
10.20
M22759/18-16
16
19/29
1.35
1.73
1.83
13.2
15.72
M22759/18-18
18
19/30
1.19
1.50
1.60
10.1
20.50
M22759/18-20
20
19/32
0.97
1.24
1.35
6.83
32.42
M22759/18-22
22
19/34
0.76
1.04
1.14
4.52
53.24
M22759/18-24
24
19/36
0.61
0.86
0.97
3.02
85.76
M22759/18-26
26
19/38
0.48
0.76
0.86
2.25
135.1
Typical Applications
* Semiconductor & Electronics Manufacturing Cleanroom environments demand wiring that won't outgas or contaminate sensitive processes. MIL-W-22759/18's ETFE insulation exhibits low particulate generation and excellent chemical resistance, making it suitable for semiconductor fabrication equipment, PCB testing fixtures, and automated assembly lines where both electrical reliability and environmental cleanliness matter.
* Food & Beverage Processing Equipment Processing lines subject wiring to frequent washdowns with caustic cleaners, steam, and acidic residues. The M22759/18's ETFE insulation resists a broad spectrum of food-grade cleaning agents and sanitizers, while the tin-plated conductor tolerates the moisture and temperature cycling common in commercial kitchens, breweries, and dairy processing facilities.
* Renewable Energy Infrastructure Solar inverter cabinets and wind turbine control enclosures house dense wiring runs that must survive UV exposure, temperature swings, and vibration. MIL-W-22759/18's 600V rating and ETFE chemistry provide reliable performance in photovoltaic junction boxes, wind turbine nacelle controls, and battery management systems where space is at a premium and long-term stability is non-negotiable.
* Railway & Transit Systems Metro cars, light rail vehicles, and locomotive control cabinets require wiring that tolerates constant vibration, tight routing constraints, and the fire-safety standards of enclosed passenger spaces. The thin-wall ETFE build of M22759/18 reduces harness bulk in crowded control cabinets, while its low smoke emission characteristics support transit authority safety requirements.
* Medical & Laboratory Instrumentation Diagnostic imaging systems, patient monitoring equipment, and laboratory analyzers demand wiring with stable dielectric properties and resistance to frequent disinfection. MIL-W-22759/18 maintains electrical integrity across repeated exposure to alcohol-based sanitizers and UV sterilization, making it a practical choice for medical device OEMs and research instrument builders.
Design & Installation Notes
*Bend radius — follow manufacturer recommendations; the thin-wall ETFE build allows tighter bends than heavy-wall alternatives but still requires proper handling to avoid insulation damage.
*Termination — tin-plated conductors accept standard soldering and crimping methods. The ETFE insulation is solder-iron resistant, so heat-shrink or adhesive-lined terminations can be applied directly without insulation melt-back.
*Color coding — available in standard colors (black, brown, red, orange, yellow, green, blue, violet, gray, white); custom colors may be available on request.
*Storage — store in a cool, dry environment away from direct UV exposure. ETFE is highly stable but prolonged sun exposure during storage is best avoided.
Frequently Asked Questions (FAQ)
Q: Can M22759/18 be used outdoors?A: Yes. ETFE insulation has excellent UV resistance and weatherability, making MIL-W-22759/18 suitable for outdoor equipment enclosures and exposed installations. For prolonged direct sunlight exposure, confirm UV stabilization requirements with your application engineer.
Q: What's the smallest and largest AWG available?A: MIL-W-22759/18 spans from 10 AWG (37/26 stranding) down to 26 AWG (19/38 stranding). The 10 and 12 AWG sizes use 37-strand constructions, while 14–26 AWG use 19-strand configurations. Full dimensional and resistance data is in the size guide above.
Q: Is M22759/18 RoHS compliant?A: RoHS-compliant options are available. Please confirm your requirement when requesting a quote.
Q: Can I use standard crimp terminations with M22759/18?A: Yes. The tin-plated copper conductor accepts standard crimp and solder terminations. The extruded ETFE insulation is resistant to soldering iron heat, so you can apply heat-shrink or adhesive-lined terminations without worrying about insulation damage.
Q: How does M22759/18 compare to PTFE-insulated wires?A: PTFE-insulated wires (like M22759/9, /11, /12 or M16878 types) offer higher temperature ratings (200–260°C) but come at a premium cost. If your application stays below 150°C, ETFE provides comparable chemical resistance and dielectric strength at a lower material cost and with a thinner, lighter build.
Get a Quote for MIL-W-22759/18 Wire
Need MIL-W-22759/18, M22759/18, or 600V ETFE thin-wall wire / tin-plated copper industrial equipment cable? Share your AWG size, stranding, color, length, and quantity. We will provide pricing, lead time, and datasheet support.
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Business Type:
Trading Company
Year Established:
2005
Total Annual:
12100000- 18600000
Employee Number:
11~50
Ecer Certification：
Verified Supplier
About Us—Shanghai Baiyin Cable Co., Ltd.
Since 2005, Shanghai Baiyin Cable Co., Ltd. has specialized in designing and manufacturing high-performance cables for demanding environments. Headquartered in Shanghai, we serve global industries with tailored solutions engineered for reliability, prec... About Us—Shanghai Baiyin Cable Co., Ltd.
Since 2005, Shanghai Baiyin Cable Co., Ltd. has specialized in designing and manufacturing high-performance cables for demanding environments. Headquartered in Shanghai, we serve global industries with tailored solutions engineered for reliability, prec...
