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WDZBN-YJY is a halogen-free, low-smoke, flame-retardant, and fire-resistant medium-voltage power cable designed for safe and reliable power distribution in critical infrastructure. It maintains circuit integrity under fire conditions, making it ideal for high-rise buildings, data centers, hospitals, tunnels, and industrial facilities where safety requirements are extremely high.
Structural Details
Conductor: Bare copper stranded conductor with excellent conductivity, flexibility, and mechanical strength.
Insulation: Cross-linked polyethylene (XLPE) insulation with superior electrical properties, high heat resistance, and long-term reliability at continuous operating temperatures up to 90°C.
Fireproof Layer: Specially designed fire barrier system to ensure circuit integrity during a fire.
Metallic Shielding Layer: Copper tape shielding layer providing uniform electric field distribution and preventing electrical stress.
Outer Sheath: Black halogen-free, low-smoke, flame-retardant polyethylene (PE) sheath with excellent mechanical protection, chemical resistance, and UV stability.
Key Technical Characteristics
Rated Voltage: 8.7/15kV
Fire Resistance: Class B flame retardant (IEC 60332-3), fire resistant (IEC 60331)
Environmental Performance: Halogen-free, low-smoke, low-toxicity formula. Produces minimal smoke and no corrosive gases during combustion, ensuring visibility and safety for evacuation and firefighting personnel.
Operating Temperature: Continuous conductor operating temperature 90°C; maximum short-circuit temperature 250°C (5 seconds)
Certifications: Complies with relevant IEC and international standards; third-party certifications available upon request.
High-Risk Application Areas
Transportation Infrastructure: Subway tunnels, train stations, airport terminals, and port facilities—fire spread and smoke inhalation can have catastrophic consequences. The cable's 90-minute fire resistance ensures critical systems (signaling, emergency lighting, ventilation) remain operational during evacuation.
High-Rise and Critical Buildings: Skyscrapers, hospitals, data centers, and government buildings—standards such as NFPA 70, IEC 60331, and GB 50217 require fire-safe power distribution systems. This cable is ideal for main feeders, emergency circuits, and life support systems.
Industrial and Energy Facilities: Petrochemical plants, refineries, power plants, and renewable energy (wind/solar) power plants—these locations are exposed to high temperatures, chemicals, and mechanical stress. Low-smoke halogen-free sheathing and fire-resistant layers prevent the spread of fire and the release of toxic substances in hazardous areas.
Underground and Enclosed Spaces: Subway tunnels, underground shopping malls, and utility corridors—smoke buildup in these locations limits visibility and endangers lives. The cable features a low-smoke, high-transmittance design to ensure safe evacuation and the visibility of firefighters.
Installation and Best Practices
Size Selection and Coordination: Select conductor size according to IEC 60287 for current carrying capacity and short-circuit withstand capability (250°C, 5 seconds). For 8.7/15kV systems, typical sizes range from 25mm² to 630mm² (single core).
Laying Conditions: Avoid installation at temperatures below 0°C (preheat cables if necessary). When directly buried, use sand padding and warning tape to prevent mechanical damage. In tunnels/ducts, maintain a clearance of ≥200mm between cables to facilitate heat dissipation.
Termination and Connection: Use fire-resistant, halogen-free termination kits compatible with XLPE insulation. Ensure joints are sealed to prevent moisture ingress, which can degrade fire resistance and electrical performance.
Testing and Commissioning: Perform partial discharge testing, insulation resistance testing, and withstand voltage testing after installation (IEC 60270, IEC 60502-2). Verify fire performance documentation (IEC 60331, IEC 61034) to ensure project compliance with relevant standards.
Global standard conformity: International projects should comply with IEC 60502-2, IEC 60331, IEC 61034, and IEC 60754 standards. Regional projects may refer to NEC 70 (USA), BS 7671 (UK), and GB 31247 (China).
Q&A
Question 1: What is the difference between WDZBN-YJY and standard fire-resistant cables (such as NH-YJY)?
Answer: NH-YJY only meets basic fire resistance requirements (≥90 minutes) but lacks low-smoke halogen-free (LSZH) materials—which release toxic halogen fumes in a fire. WDZBN-YJY combines fire resistance (N), Class B flame retardancy (ZB), and low-smoke halogen-free (WD) characteristics, meeting stringent global fire protection and environmental standards (such as IEC 60754 and IEC 61034).
Question 2: How does high temperature affect current carrying capacity?
Answer: According to IEC 60287, at an ambient temperature of 40°C, the rated current of the cable decreases by approximately 10%; at an ambient temperature of 45°C, the rated current decreases by approximately 15%. For continuously high-temperature environments such as tunnels/industrial sites, it is recommended to increase the conductor specification or select a model with a higher temperature resistance rating (105°C).
Q3: Can this cable be used in 10kV solar/wind farm collection systems?
A: Yes – the 8.7/15kV rated voltage is ideal for 10kV renewable energy collection networks. Its UV-resistant, low-smoke, halogen-free sheath and flame-retardant properties make it suitable for outdoor/desert environments, while the copper shielding provides electromagnetic interference protection for sensitive power electronic equipment.
Q4: Which certifications are mandatory in global tenders?
A: Mandatory certifications include IEC 60502-2 (medium voltage cable standard), IEC 60331 (fire resistance), IEC 61034 (smoke density), and IEC 60754 (halogen-free). EU projects require CE (CPR) certification; North American projects recommend UL 2196 (fire resistance) certification.
Q5: How to ensure supply chain integrity and avoid products?
A: Designate third-party factory auditing agencies (e.g., SGS, TÜV) and require batch-specific test reports (PD, fire resistance, halogen content). Genuine cables have a permanent "WDZBN-YJY" mark (laser-printed, not ink stamp) and a unique serial number for traceability.