3mm Cutting Diameter Machine Tools 6mm Shank Diameter 50mm Overall Length

Product Specification

Carbide ball nose end mills are a popular choice for machining applications because of their impressive range of features.

A key advantage is their hardness - carbide is a very hard and wear-resistant material, enabling them to cut and machine tough materials like steel, stainless steel, and titanium with ease. What's more, they can keep their sharp cutting edges even in high temperatures and high-speed cutting.

Carbide ball nose end mills are also known for their precision - they are highly rigid and have a low deflection, allowing them to create precise and accurate cuts with tight tolerances. They are also extremely durable and long-lasting, making them a cost-effective choice for machining applications.

Versatility is another key feature - these end mills come in a wide range of sizes and shapes to suit a variety of machining applications. They can be used for simple tasks like machining flat surfaces to complex 3D shapes and contours.

Finally, carbide ball nose end mills can be coated with materials like titanium nitride (TiN), titanium carbonitride (TiCN), and aluminum titanium nitride (AlTiN) to improve their performance and prolong their life. These coatings can help improve the end mill's wear resistance and reduce friction to ensure more efficient chip evacuation.

Technical Parameters:

The technical parameters of a ball nose end mill can vary depending on the specific application and the manufacturer, but some of the common parameters include:

• Diameter: The diameter of the ball nose end mill is typically measured in millimeters or inches and refers to the size of the tool's cutting edge.
• Flute length: The flute length of the end mill refers to the length of the cutting portion of the tool. This parameter is important for determining the maximum depth of cut that the end mill can achieve.
• Number of flutes: The number of flutes on a ball nose end mill refers to the number of cutting edges on the tool. End mills can have 2, 3, 4, or more flutes, with each additional flute providing additional cutting edges and potentially improving the surface finish of the machined part.
• Shank diameter: The shank diameter of the end mill is the size of the portion of the tool that is held in the tool holder. This parameter is important for ensuring that the end mill is compatible with the machine's spindle.
• Overall length: The overall length of the end mill refers to the total length of the tool, including the cutting portion and the shank. This parameter is important for determining the tool's reach and for ensuring that it can be used in the desired application.
• Coating: The end mill may be coated with various materials to improve its performance and extend its tool life. Common coatings include titanium nitride (TiN), titanium carbonitride (TiCN), and aluminum titanium nitride (AlTiN).
• Cutting parameters: The cutting parameters for a ball nose end mill include the spindle speed, feed rate, and depth of cut. These parameters will vary depending on the material being machined, the size of the end mill, and the desired surface finish.

Applications:

Ball nose end mills are versatile tools that can be used to machine a wide range of materials. They are often used in the manufacturing of furniture, cabinetry, and other wooden products. Additionally, they are used to machine metals such as aluminum, copper, brass, and steel; plastics such as acrylic, polycarbonate, and nylon; composites such as carbon fiber and fiberglass; ceramics such as alumina, zirconia, and silicon nitride; and glass.

Ball nose end mills can be used for roughing, finishing, and contouring operations. Additionally, they can be used for cutting complex shapes and contours with tight tolerances, without causing delamination or other damage. Furthermore, they can be used to create intricate patterns and shapes on glass surfaces, although this requires specialized tools and techniques.

Customization:

Support and Services:

• Provide technical support to customers on the proper use of ball nose end mills.
• Answer customer inquiries and respond to customer concerns.
• Provide troubleshooting tips for common issues.
• Provide replacement parts and services.
• Help ensure that the ball nose end mill is used safely and correctly.

Packing and Shipping:

Packaging and Shipping for Ball Nose End Mill:

• The Ball Nose End Mill is packaged in a sealed plastic bag.
• The Ball Nose End Mill is then placed in a cardboard box.
• The Ball Nose End Mill is shipped by air freight.