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High Speed Intelligent Visual Positioning Special-Shaped RFID Card Personalization Machine | Automatic Testing NG Rejection All-in-One Equipment for PPS Laundry Tag & Key FOB Tag YPM-PPS-FOB
The YPM-PPS-FOB Special Shape RFID Tag Personalization Machine is a high-precision, fully automatic all-in-one processing equipment independently developed for personalized manufacturing of non-standard, irregular and mini-sized RFID tags and cards. It has multiple industry aliases, including PPS Washing Button Label Personalization Machine, Key Fob Tag Data Encoding Machine, Mini Card RFID Personalization Machine and Electronic Label All-in-one Processing Machine. Different from traditional fixed-fixture tag processing equipment that can only process standard regular products, this machine breaks the limitation of material shape. It realizes fully automatic one-stop production covering multi-frequency chip data personalization, electrical performance detection, intelligent laser marking and defective product screening, perfectly solving the personalized processing difficulties of various special-shaped RFID products in the industry.
Core Functions & Processing Capabilities
This machine integrates LF, HF and UHF three-frequency chip processing functions, covering almost all mainstream passive RFID chip types on the market. It supports full-process intelligent operations including automatic UID reading, custom user data writing, access key modification, data encryption and comprehensive electrical performance testing. It supports flexible switching between single-frequency processing and multi-frequency mixed production, which can meet the diverse production needs of different customer orders. Equipped with a built-in intelligent quality inspection system, the equipment can automatically identify unqualified products such as missing chips, damaged chips, unreadable data and abnormal electrical performance, and perform real-time NG rejection, effectively avoiding defective products flowing into finished products and ensuring stable and qualified batch production quality.
Equipped with a high-end adaptive visual laser marking module, the machine has powerful intelligent recognition capabilities. It can automatically scan and identify the outline, size and surface pattern of irregular special-shaped materials, independently identify the optimal marking area, and complete high-precision marking of variable UID numbers, serial codes, QR codes, anti-counterfeiting codes and brand logos. The marking effect is clear, smooth, non-offset, non-distorted and wear-resistant, which can meet the personalized customization and traceability marking requirements of high-end RFID tags.
Unique Structural & Technological Advantages
The core technological highlight of the YPM-PPS-FOB machine is the fixture-free intelligent visual grasping and positioning system. Traditional RFID personalization machines rely on customized fixed fixtures for positioning, which are only applicable to standard regular cards, with high fixture cost, long replacement cycle and poor flexibility. In contrast, this equipment adopts industrial visual recognition + robotic arm intelligent grabbing technology, which can automatically identify randomly placed special-shaped materials, complete accurate grabbing, position correction and vacuum adsorption conveying. It thoroughly solves the industry main points of difficult positioning, low precision and low yield rate of PPS button tags, key fob tags and mini irregular cards.
The whole production process realizes full automation without manual intervention such as manual sorting, positioning and correction. The stable production speed reaches 2000–2500 pieces per hour, with high production efficiency and stable output, which greatly reduces labor costs and manual operation errors. The machine features a compact integrated structure, low energy consumption, low failure rate and strong continuous operation capability, fully adapting to long-term uninterrupted mass production and fast delivery of bulk orders for RFID tag manufacturers.
Technical Specifications
Feature Item
Detailed Advantages & Performance
Multi-Frequency Compatibility
Supports full LF/HF/UHF three-frequency chip processing, compatible with almost all mainstream passive RFID chips, realizing one machine for multiple purposes and meeting diverse production demands.
Fixture-Free Intelligent Positioning
Equipped with advanced visual recognition system, no customized fixtures required, freely adapts to all irregular, mini and special-shaped RFID tags, saving fixture cost and replacement time.
High-Precision Processing
Intelligent adaptive laser marking, automatic calibration of special-shaped material positions, zero offset and high definition marking, stable and accurate chip data writing and detection.
Full-Automatic Operation
Integrates feeding, encoding, testing, marking, rejection and counting, unmanned full-process operation, effectively reduces labor cost and improves production efficiency.
Strict Quality Control
Real-time automatic detection of chip performance and data validity, automatic NG defective product rejection, ensuring high finished product yield and zero defective delivery.
High Production Efficiency
Stable working speed of 2000–2500 pieces per hour, supports long-term continuous mass production and fast order delivery for large-batch orders.
Wide Application Scope
Compatible with PPS washing tags, key fob tags, mini cards and various customized special-shaped labels, covering laundry, asset management, access control and anti-counterfeiting industries.
Stable & Durable Performance
Industrial computer control system, compact structure, low energy consumption and low failure rate, suitable for long-term industrial continuous production.
Wide Application Range
This equipment has ultra-wide material compatibility and is specially designed for various non-standard and special-shaped RFID products. The applicable materials cover PPS waterproof laundry button tags, industrial washable electronic labels, RFID key fob tags, irregular mini smart cards, ultra-small customized identification tags and special-shaped electronic labels. Processed products are widely used in multiple industries and scenarios, including industrial intelligent laundry management, garment repeated washing tracking, hotel and hospital textile asset management, access control key identification, equipment anti-counterfeiting traceability, warehouse asset inventory, personnel identity certification and intelligent manufacturing full-cycle management, with strong market applicability.
Full Automatic Working Process
Automatic material feeding → LF/HF chip data personalization (UID reading / data writing / key modification) → Optional UHF chip personalization → Intelligent visual laser marking → NG defective product rejection → Automatic counting and finished product collection
Functional Module Introduction
Material Storage & Feeding Module: Stable material storage and continuous automatic feeding to support uninterrupted mass production.
Visual Intelligent Grabbing Module: Real-time shape recognition and automatic robotic arm grabbing, suitable for all irregular special-shaped tags.
Vacuum Conveying Module: High-precision vacuum adsorption transportation ensures accurate and stable material delivery to each processing station.
Multi-frequency Chip Processing Module: Supports full LF/HF/UHF chip reading, writing, encryption and performance testing, covering most mainstream RFID tag types.
Visual Laser Marking Module: Intelligent contour recognition and adaptive positioning to achieve precise variable data marking on any irregular surface.
NG Rejection Module: Automatically removes non-chip, damaged and data-writing-failed products to guarantee high finished product yield.
Automatic Counting & Collecting Module: Real-time statistical counting and classified box collection for finished products.
Machine Technical Parameters
External Dimension
L1120mm × W800mm × H1500mm
Machine Weight
220 KG
Power Supply
AC 220V, 50/60Hz, 1.5KW
Compressed Air Requirement
≤6.5 KG/CM²
Control System
Industrial Computer + High-precision Visual Positioning System
Applicable Materials
UHF PPS washing button tags, RFID key fob tags, non-standard mini cards and special-shaped electronic tags
Working Speed
2000–2500 pieces per hour
Company Details
Bronze Gleitlager
,
Bronze Sleeve Bushings
and
Graphite Plugged Bushings
from Quality China Factory
Year Established:
2012
Total Annual:
5000000-9000000
Employee Number:
80~100
Ecer Certification：
Verified Supplier
Based in China, with quality products, competitive price and services, we have been serving the card industry worldwide for over ten years. We have established long-term business cooperation with many customers located in nearly 40 countries worldwide including USA, Canada, Mexico, Chile, Argentina,... Based in China, with quality products, competitive price and services, we have been serving the card industry worldwide for over ten years. We have established long-term business cooperation with many customers located in nearly 40 countries worldwide including USA, Canada, Mexico, Chile, Argentina,...
