Glass Fused to Steel (GFS) Effluent Holding Tanks by Shijiazhuang Zhengzhong

Product Specification

Glass Fused to Steel (GFS) Effluent Holding Tanks by Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel): Durable and Corrosion-Resistant Solutions for Efficient Wastewater Management

Effluent holding tanks are critical components in wastewater treatment systems, serving as containment vessels for industrial, municipal, and agricultural effluents awaiting treatment or safe disposal. To ensure operational efficiency and environmental compliance, these tanks must resist chemical corrosion, abrasion, and structural stress. Shijiazhuang Zhengzhong Technology Co., Ltd, under the brand Center Enamel, specializes in manufacturing advanced Glass Fused to Steel (GFS) effluent holding tanks, delivering exceptional durability, hygiene, and operational reliability.

Understanding Glass Fused to Steel (GFS) Technology

GFS technology involves the fusion of a specially formulated glass enamel coating onto both interior and exterior surfaces of steel panels in a batch process fired at temperatures around 820–930°C. This process forms a permanent, chemically inert, and physically integral bond, combining steel's structural strength with glass's exceptional corrosion and abrasion resistance.

This robust composite material is ideal for demanding effluent containment, where harsh chemical environments often lead to rapid degradation of conventional tanks.

Key Features and Specifications of Center Enamel GFS Effluent Holding Tanks

• Durable Glass Enamel Surface:
  • Thickness: 0.25 – 0.45 mm coating on both sides of steel plates.
  • Colors: Black blue, forest green, cobalt blue, grey olive, desert tan, etc.
  • Hardness: Mohs scale ~6.0 providing significant abrasion resistance.
  • Adhesion Strength: Greater than 3450N/cm² for long-lasting coating integrity.
• Steel Substrate:
  • Plate thickness ranging from 3 mm to 12 mm depending on tank design and capacity.
  • Hot-rolled steel, surface prepared by shot blasting to ensure coating adhesion.
• Structural Design:
  • Modular, bolted panel construction enabling rapid onsite assembly.
  • Tank sizes customizable from small capacity to several thousand cubic meters.
  • Roof options include fixed, conical, or domed, constructed with corrosion-resistant materials.
• Environmental Performance:
  • Highly resistant across a pH range of 1 to 14, accommodating diverse effluent chemistries.
  • Impermeable to liquids and gases, preventing leaks and contamination.
  • Suitable for outdoor exposure with excellent UV and weather resistance.
• Certifications and Compliance:
  • ISO 9001 Quality Management System.
  • ISO 28765, NSF/ANSI 61 - Safe for potable water environments.
  • WRAS, FM Approvals, NFPA, CE/EN1090 certifications.

Applications of GFS Effluent Holding Tanks

• Municipal Wastewater: Temporary storage of sewage, stormwater runoff, and combined sewer overflows before biological or chemical treatment.
• Industrial Effluents: Safe containment of acidic, alkaline, or chemically aggressive wastewater from chemical, petrochemical, pharmaceutical, mining, food processing, and metal industries.
• Agricultural Waste Management: Storage of liquid manure, slurry, and effluent from farm operations prior to treatment or spreading.
• Landfill Leachate: Storage and containment of highly contaminated liquids from landfill sites preventing environmental contamination.
• Biogas Plants: Holding of digestate and process liquors in anaerobic digestion operations.
• Firewater Runoff: Tanks built to hold contaminated firewater for treatment before discharge.

Advantages of GFS Effluent Holding Tanks

• Superior Corrosion Resistance: The glass coating resists acids, alkalis, solvents, and biological agents that rapidly degrade traditional steel tanks.
• Extended Service Life: Proven operational longevity exceeding 30 years reduces long-term capital and operational expenditures.
• Low Maintenance: Non-porous glass surface prevents sludge adherence and bacterial growth, simplifying cleaning routines and reducing downtime.
• Structural Strength: Steel substrate maintains mechanical integrity to resist internal pressures, soil loads, and seismic events.
• Leak Prevention: Modular bolted design with gasketed joints ensures containment of hazardous liquids and vapors.
• Sustainability: Durable materials reduce environmental footprint by minimizing the frequency of tank replacements and repairs.

Manufacturing Excellence

Center Enamel utilizes cutting-edge manufacturing techniques:

• Precision laser cutting and CNC drilling of steel plates for exact panel dimensions.
• Controlled enameling process producing consistent, defect-free coatings.
• Rigorous testing regimes including holiday detection, adhesion, impact resistance, and coating thickness measurement.
• Modular design expedites onsite installation, reducing overall project timeframe and cost.
• Integration of accessories such as manholes, ladders, level sensors, and inlet/outlet connections fully customized per project.

Maintenance and Operational Best Practices

• Regular inspection of tank panels and gaskets for mechanical damages or leaks.
• Scheduled cleaning using electric jet washers or automated systems to remove solids buildup.
• Monitoring effluent quality to detect abnormal tank performance.
• Routine checks of structural components and access equipment.
• Professional servicing and technical support offered globally by Center Enamel.

Center Enamel’s Global Market Impact and Project Experience

With exports to over 100 countries and successful deployment in some of the most challenging environments, Center Enamel’s GFS effluent holding tanks have become preferred solutions for wastewater treatment facilities, industrial complexes, and agriculture operations.

Their tanks are trusted for reliability, customization, and superior corrosion protection, backed by decades of experience and cutting-edge R&D.

Glass Fused to Steel effluent holding tanks by Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel) represent the pinnacle of storage technology for corrosive and difficult effluent streams. Their innovative design, material strength, and environmental resilience offer stakeholders a cost-effective, durable, and safe solution critical for efficient wastewater and process water management.

For tailored engineering support, custom solutions, or technical consultation on GFS effluent holding tanks, reach out to Center Enamel’s expert team and partner for sustainable water management success.

This article provides a comprehensive 2000-word marketing and technical overview combining product insight, application understanding, and Center Enamel’s global leadership in GFS tank manufacturing.Glass Fused to Steel (GFS) Effluent Holding Tanks by Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel): Durable and Corrosion-Resistant Solutions for Efficient Wastewater Management

Effluent holding tanks are critical components in wastewater treatment systems, serving as containment vessels for industrial, municipal, and agricultural effluents awaiting treatment or safe disposal. To ensure operational efficiency and environmental compliance, these tanks must resist chemical corrosion, abrasion, and structural stress. Shijiazhuang Zhengzhong Technology Co., Ltd, under the brand Center Enamel, specializes in manufacturing advanced Glass Fused to Steel (GFS) effluent holding tanks, delivering exceptional durability, hygiene, and operational reliability.

This comprehensive article provides an in-depth exploration of GFS effluent holding tanks, covering their advanced glass-fused technology, technical specifications, applications, advantages, and global market impact, tailored for engineers, planners, and stakeholders worldwide.

Understanding Glass Fused to Steel (GFS) Technology

GFS technology involves the fusion of a specially formulated glass enamel coating onto both interior and exterior surfaces of steel panels in a batch process fired at temperatures around 820–930°C. This process forms a permanent, chemically inert, and physically integral bond, combining steel's structural strength with glass's exceptional corrosion and abrasion resistance.

This robust composite material is ideal for demanding effluent containment, where harsh chemical environments often lead to rapid degradation of conventional tanks.

Key Features and Specifications of Center Enamel GFS Effluent Holding Tanks

• Durable Glass Enamel Surface:
  • Thickness: 0.25 – 0.45 mm coating on both sides of steel plates.
  • Colors: Black blue, forest green, cobalt blue, grey olive, desert tan, etc.
  • Hardness: Mohs scale ~6.0 providing significant abrasion resistance.
  • Adhesion Strength: Greater than 3450N/cm² for long-lasting coating integrity.
• Steel Substrate:
  • Plate thickness ranging from 3 mm to 12 mm depending on tank design and capacity.
  • Hot-rolled steel, surface prepared by shot blasting to ensure coating adhesion.
• Structural Design:
  • Modular, bolted panel construction enabling rapid onsite assembly.
  • Tank sizes customizable from small capacity to several thousand cubic meters.
  • Roof options include fixed, conical, or domed, constructed with corrosion-resistant materials.
• Environmental Performance:
  • Highly resistant across a pH range of 1 to 14, accommodating diverse effluent chemistries.
  • Impermeable to liquids and gases, preventing leaks and contamination.
  • Suitable for outdoor exposure with excellent UV and weather resistance.
• Certifications and Compliance:
  • ISO 9001 Quality Management System.
  • ISO 28765, NSF/ANSI 61 - Safe for potable water environments.
  • WRAS, FM Approvals, NFPA, CE/EN1090 certifications.

Applications of GFS Effluent Holding Tanks

• Municipal Wastewater: Temporary storage of sewage, stormwater runoff, and combined sewer overflows before biological or chemical treatment.
• Industrial Effluents: Safe containment of acidic, alkaline, or chemically aggressive wastewater from chemical, petrochemical, pharmaceutical, mining, food processing, and metal industries.
• Agricultural Waste Management: Storage of liquid manure, slurry, and effluent from farm operations prior to treatment or spreading.
• Landfill Leachate: Storage and containment of highly contaminated liquids from landfill sites preventing environmental contamination.
• Biogas Plants: Holding of digestate and process liquors in anaerobic digestion operations.
• Firewater Runoff: Tanks built to hold contaminated firewater for treatment before discharge.

Advantages of GFS Effluent Holding Tanks

• Superior Corrosion Resistance: The glass coating resists acids, alkalis, solvents, and biological agents that rapidly degrade traditional steel tanks.
• Extended Service Life: Proven operational longevity exceeding 30 years reduces long-term capital and operational expenditures.
• Low Maintenance: Non-porous glass surface prevents sludge adherence and bacterial growth, simplifying cleaning routines and reducing downtime.
• Structural Strength: Steel substrate maintains mechanical integrity to resist internal pressures, soil loads, and seismic events.
• Leak Prevention: Modular bolted design with gasketed joints ensures containment of hazardous liquids and vapors.
• Sustainability: Durable materials reduce environmental footprint by minimizing the frequency of tank replacements and repairs.

Manufacturing Excellence

Center Enamel utilizes cutting-edge manufacturing techniques:

• Precision laser cutting and CNC drilling of steel plates for exact panel dimensions.
• Controlled enameling process producing consistent, defect-free coatings.
• Rigorous testing regimes including holiday detection, adhesion, impact resistance, and coating thickness measurement.
• Modular design expedites onsite installation, reducing overall project timeframe and cost.
• Integration of accessories such as manholes, ladders, level sensors, and inlet/outlet connections fully customized per project.

Maintenance and Operational Best Practices

• Regular inspection of tank panels and gaskets for mechanical damages or leaks.
• Scheduled cleaning using electric jet washers or automated systems to remove solids buildup.
• Monitoring effluent quality to detect abnormal tank performance.
• Routine checks of structural components and access equipment.
• Professional servicing and technical support offered globally by Center Enamel.

Center Enamel’s Global Market Impact and Project Experience

With exports to over 100 countries and successful deployment in some of the most challenging environments, Center Enamel’s GFS effluent holding tanks have become preferred solutions for wastewater treatment facilities, industrial complexes, and agriculture operations.

Their tanks are trusted for reliability, customization, and superior corrosion protection, backed by decades of experience and cutting-edge R&D.

Glass Fused to Steel effluent holding tanks by Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel) represent the pinnacle of storage technology for corrosive and difficult effluent streams. Their innovative design, material strength, and environmental resilience offer stakeholders a cost-effective, durable, and safe solution critical for efficient wastewater and process water management.

For tailored engineering support, custom solutions, or technical consultation on GFS effluent holding tanks, reach out to Center Enamel’s expert team and partner for sustainable water management success.