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Shijiazhuang Zhongzheng Technology Co., Ltd.

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China What Is a Jacket Reactor? Heat Transfer & Applications
China What Is a Jacket Reactor? Heat Transfer & Applications

  1. China What Is a Jacket Reactor? Heat Transfer & Applications

What Is a Jacket Reactor? Heat Transfer & Applications

  1. MOQ: 1 Sets
  2. Price: 10000 USD
  3. Get Latest Price
Material Stainless Steel, Carbon Steel
Supply Ability 200 sets / days
Applications Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals
Payment Terms L/C,T/T
Delivery Time 2 months
Design Pressure 0.1-10 Mpa
Size Customized
Place of Origin China
Certification ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001
Brand Name Center Enamel

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  1. Product Details
  2. Company Details

Product Specification

Material Stainless Steel, Carbon Steel Supply Ability 200 sets / days
Applications Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals Payment Terms L/C,T/T
Delivery Time 2 months Design Pressure 0.1-10 Mpa
Size Customized Place of Origin China
Certification ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001 Brand Name Center Enamel
High Light jacket reactor heat transferchemical reactor applicationsjacket reactor temperature control

What Is a Jacket Reactor? Heat Transfer & Applications

Answering the core question: What is a jacket reactor, and how does its heat-transfer jacket govern reaction temperature? A jacket reactor is defined by the annular or coil subsystem surrounding the vessel shell that circulates heating or cooling fluid to set the wall temperature within plus or minus 0.5-2 degree C. Jacket design determines the overall coefficient U (50 W/m2K plain up to 500 W/m2K half-pipe coil) and the log-mean temperature difference (LMTD) that drives heat flux of 5-50 kW/m2. Matching fluid velocity above 1.5 m/s and turbulence keeps U high while limiting pressure drop, enabling exothermic control from minus 40 degree C glycol cooling to 350 degree C thermal-oil heating at 0.1-10 MPa.

Core Operating Principles of Jacket Reactors

  • LMTD and Heat Flux: Q = U times A times LMTD; a 20 degree C LMTD with U=300 W/m2K yields 6 kW/m2, sizing jackets for 50-200 kW per m3 batch.
  • Fluid Velocity and Turbulence: Velocity above 1.5 m/s in half-pipe coils induces turbulent film (Re above 10,000), lifting U and reducing fouling versus laminar flow.
  • Cascade Temperature Control: Jacket supply/return sensors modulate a control valve on the thermal-fluid skid to hold reactor setpoint within plus or minus 0.5 degree C.

Major Jacket Configurations

  • Dimple Jacket: Laser-welded dimples create turbulent film at 0.3-1.0 MPa; economical for 0.5-20 m3 tanks.
  • Half-Pipe Coil: 180 degree pipe sections at 2-6 MPa; highest U (300-500 W/m2K) for severe exotherms.
  • Limpet or External Coil: Twin serpentine coils on large 50-200 m3 reactors where full jacketing is structurally costly.

Jacket Reactor Configurations Comparison Matrix

Jacket Config. Coolant Pressure U Range Best Duty
Dimple 0.3-1.0 MPa 200-400 W/m2K General 0.5-20 m3
Half-Pipe 2-6 MPa 300-500 W/m2K Strong exotherms
Limpet Coil 1-4 MPa 150-350 W/m2K 50-200 m3 large
Plain Annular 0.1-1.0 MPa 50-150 W/m2K Low-duty heating

Frequently Asked Questions (FAQ)

Q: What is the difference between a jacket reactor and a jacketed reactor?

A: The terms overlap; a jacket reactor emphasizes the heat-transfer subsystem (coil/dimple/LMTD), while jacketed reactor refers to the whole vessel equipped with that jacket.

Q: How is heat-transfer coefficient U improved?

A: Higher fluid velocity (above 1.5 m/s) and turbulent dimples or coils raise U from 50 to 500 W/m2K, increasing removable heat per unit area.

Q: Which fluid covers the widest temperature range?

A: Thermal oil serves 200-350 degree C; water-glycol covers minus 40 to 120 degree C; steam heats to 200 degree C, so combined loops span minus 40 to 350 degree C.

Q: Why control jacket supply/return rather than just reactor temperature?

A: Dual sensing enables cascade control that anticipates load changes, holding the reactor within plus or minus 0.5 degree C even during fast exotherms.

Company Details

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 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2008

  • Total Annual:

    100,000,000-200,000,000

  • Employee Number:

    400~500

  • Ecer Certification:

    Verified Supplier

Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel) is a leading high-tech enterprise specializing in the research, development, manufacturing, and sales of a diverse range of equipment. Our core business revolves around providing top-tier solutions, including Glass-Fused-to-Steel (GFS) tank... Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel) is a leading high-tech enterprise specializing in the research, development, manufacturing, and sales of a diverse range of equipment. Our core business revolves around providing top-tier solutions, including Glass-Fused-to-Steel (GFS) tank...

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  • Shijiazhuang Zhongzheng Technology Co., Ltd.
  • No.5 Shouzhou East Road, Hebei Zhengding Hi-Tech industrial Development Zone, Shijiazhuang, China
  • https://www.cecvessel.com/

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