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Shijiazhuang Zhongzheng Technology Co., Ltd.

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China What Is an Oxidation Reactor? Principles, Types & Applications
China What Is an Oxidation Reactor? Principles, Types & Applications

  1. China What Is an Oxidation Reactor? Principles, Types & Applications

What Is an Oxidation Reactor? Principles, Types & Applications

  1. MOQ: 1 Sets
  2. Price: 10000 USD
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Material Stainless Steel, Carbon Steel
Supply Ability 200 sets / days
Applications Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals
Payment Terms L/C,T/T
Delivery Time 2 months
Design Pressure 0.1-10 Mpa
Size Customized
Place of Origin China
Certification ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001
Brand Name Center Enamel

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Product Specification

Material Stainless Steel, Carbon Steel Supply Ability 200 sets / days
Applications Chemical, Food Processing, Beverage Processing, Brewing, Metallurgy, Oil Refining, Pharmaceuticals Payment Terms L/C,T/T
Delivery Time 2 months Design Pressure 0.1-10 Mpa
Size Customized Place of Origin China
Certification ASME,ISO 9001,CE, NSF/ANSI 61, WRAS, ISO 28765, LFGB, BSCI, ISO 45001 Brand Name Center Enamel
High Light oxidation reactor principlesoxidation reactor typesoxidation reactor applications

What Is an Oxidation Reactor? Principles, Types & Applications

Answering the core question: What is an oxidation reactor, and how does it destroy contaminants or build oxygenated products? An oxidation reactor promotes the transfer of oxygen atoms to a target molecule, either to synthesize chemicals (for example ethylene to acetaldehyde) or to mineralize pollutants. Advanced oxidation process (AOP) reactors generate hydroxyl radicals (bullet OH, E degree = 2.8 V) using ozone (10-100 mg/L) plus UV or H2O2 (1-10 g/L), achieving 60-95 percent COD removal in 15-60 min. Catalytic units oxidize VOCs over Pt or Pd or Mn-Ce at 200-450 degree C with above 95 percent destruction, while air-oxidation vessels run 80-250 degree C at 0.5-5 MPa across petrochemical and wastewater service.

Core Operating Principles of Oxidation Reactors

  • Radical Generation (AOP): UV, ozone, or Fenton (Fe2+ + H2O2) produces bullet OH that non-selectively attacks organics, cutting COD 60-95 percent independent of biodegradability.
  • Catalytic Surface Reaction: Precious-metal or transition-metal catalysts lower activation energy so VOC or methane oxidize at 200-450 degree C instead of above 800 degree C.
  • Oxygen Mass Transfer: Spargers and high shear lift O2/O3 uptake; kLa of 50-200 per hour prevents mass-transfer limitation in aqueous oxidation.

Major Types of Oxidation Reactors

  • AOP (Ozone/UV/H2O2) Reactor: Packed UV chambers or bubble columns for municipal and industrial wastewater tertiary treatment.
  • Catalytic Oxidation Reactor: Fixed-bed Pt or Pd or Mn-Ce monolith for VOC abatement and flue-gas cleanup.
  • Air or O2 Oxidation Vessel: Stirred stainless autoclave for liquid-phase oxidation (for example cumene-to-phenol) at 80-250 degree C, 0.5-5 MPa.

Oxidation Reactor Types Comparison Matrix

Oxidation Type Oxidant / Catalyst Conditions Removal / Yield
AOP (UV/O3/H2O2) bullet OH radicals 20-60 degree C, ambient COD 60-95 percent
Catalytic VOC Pt/Pd, Mn-Ce 200-450 degree C VOC >95 percent
Liquid Air-Ox O2 / Co-Mn cat. 80-250 degree C, 0.5-5 MPa 85-98 percent conversion
Wet Air (WAO) O2, no catalyst 150-320 degree C, 2-20 MPa COD 75-95 percent

Frequently Asked Questions (FAQ)

Q: What is an advanced oxidation process reactor?

A: It is a reactor that creates hydroxyl radicals via ozone, UV, H2O2, or Fenton to oxidize hard-to-biodegrade organics, typically removing 60-95 percent COD in under an hour.

Q: Why use a catalyst in oxidation?

A: Catalysts such as Pt or Pd or Mn-Ce lower the reaction temperature from above 800 degree C to 200-450 degree C, cutting fuel cost while sustaining above 95 percent destruction.

Q: How is oxygen supplied to the reaction?

A: Fine-bubble spargers and high-shear impellers raise mass-transfer (kLa 50-200 per hour) so dissolved O2/O3 meets the stoichiometric demand.

Q: What industries rely on oxidation reactors?

A: Wastewater treatment, petrochemicals (phenol, acetaldehyde), VOC abatement, and pulp-bleaching all depend on oxidation reactors.

Company Details

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 and 

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 from Quality China Factory
  • Business Type:

    Manufacturer

  • Year Established:

    2008

  • Total Annual:

    100,000,000-200,000,000

  • Employee Number:

    400~500

  • Ecer Certification:

    Verified Supplier

Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel) is a leading high-tech enterprise specializing in the research, development, manufacturing, and sales of a diverse range of equipment. Our core business revolves around providing top-tier solutions, including Glass-Fused-to-Steel (GFS) tank... Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel) is a leading high-tech enterprise specializing in the research, development, manufacturing, and sales of a diverse range of equipment. Our core business revolves around providing top-tier solutions, including Glass-Fused-to-Steel (GFS) tank...

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  • Shijiazhuang Zhongzheng Technology Co., Ltd.
  • No.5 Shouzhou East Road, Hebei Zhengding Hi-Tech industrial Development Zone, Shijiazhuang, China
  • https://www.cecvessel.com/

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