Product Specification

PET Bottle Verticality Deviation Tester Bottle Perpendicularity Tester Bottle Coaxial Tester

The PET Bottle Verticality Deviation Tester is a high-precision instrument designed for measuring the verticality deviation of various bottle containers. This versatile testing machine is essential for quality control in industries such as food and beverage, cosmetics, and pharmaceuticals. Its accuracy in detecting vertical deviations makes it widely applicable to bottle manufacturers, quality assurance teams, and research facilities focused on maintaining high standards in bottle packaging.

Features of PET Bottle Verticality Deviation Tester

1. High Precision Measurement: The PET Bottle Verticality Deviation Tester is engineered for accurate coaxial measurement, ensuring the verticality of bottles. This feature guarantees that bottle containers meet industry requirements, reducing the risk of stability issues during filling and transportation.
2. User-Friendly Operation: Equipped with a rotating plate, the device allows for easy mounting and measurement of bottles of various sizes. The dial gauge provides quick readings, helping users detect even the slightest deviation.
3. Wide Application Range: Ideal for PET bottles used in food, pharmaceutical, and cosmetic packaging. The instrument accommodates different bottle diameters and heights, making it versatile for various testing needs.
4. Compliance with Industry Standards: The tester conforms to multiple industry standards, including GB 8452, QB 2357, QB/T 1868, and YBB00192003, ensuring it meets the rigorous demands of quality testing.

Working Principle of PET Bottle Verticality Deviation Tester

The PET Bottle Verticality Deviation Tester works by securely fixing the bottle on a rotating plate. The bottle mouth contacts the dial gauge as the plate rotates through 360 degrees. The tester records the maximum and minimum readings during the rotation. The vertical deviation value is calculated as half the difference between these readings, providing a reliable measurement of the bottle's verticality.

Technical Specifications of PET Bottle Verticality Deviation Tester

• Sample Diameter: 5mm-150mm (customizable upon request)
• Test Range: 0-12.7mm (customizable upon request)
• Division Value: 0.001mm
• Measurable Height: 15mm-300mm (customizable upon request)

These technical capabilities ensure precise measurements for various bottle sizes and materials, enhancing the versatility of the PET Bottle Verticality Deviation Tester.

Advantages of Using the PET Bottle Verticality Deviation Tester

1. Enhanced Quality Control

The PET Bottle Verticality Deviation Tester helps detect manufacturing defects early, ensuring that all bottles meet verticality standards before being filled. This quality control step prevents issues such as leaking, tipping, and uneven distribution of contents, which are crucial for consumer safety and product performance.

2. Supports Multiple Industries

This tester is suitable for industries where bottle integrity is vital. It is an essential tool for packaging in sectors like:

• Food and Beverage: Ensuring bottles used for liquids and carbonated drinks maintain their shape and do not tip over.
• Cosmetics: Assuring the quality of containers used for lotions, shampoos, and other liquid-based products.
• Pharmaceuticals: Guaranteeing that medicine bottles remain upright during storage and transportation, preserving the efficacy of the product.

3. Easy to Operate and Calibrate

The PET Bottle Verticality Deviation Tester requires minimal training for operation. The user-friendly design allows for quick setup and calibration, making it ideal for high-throughput environments. The rotating plate is adjustable for different bottle sizes, and the dial gauge provides instant readings.

4. Customizable for Specific Needs

While the standard device can accommodate a wide range of sample diameters and heights, customization options are available. Clients can specify unique testing parameters to suit particular industry requirements.

5. Durability and Reliability

Built with high-quality materials, the PET Bottle Verticality Deviation Tester offers long-term reliability and consistent performance. Its robust construction ensures stable operation even with frequent use.

Applications of PET Bottle Verticality Deviation Tester

1. Bottle Manufacturers

Quality testing during the manufacturing process ensures that all bottles meet verticality standards. The tester can be integrated into the production line for real-time quality checks.

2. Quality Control Laboratories

The PET Bottle Verticality Deviation Tester is a staple in laboratories focused on the quality assessment of packaging materials. It can be used in R&D to test new bottle designs or during routine inspections to maintain compliance with industry regulations.

3. Research and Development Facilities

The tester's versatility makes it valuable in R&D for developing innovative bottle designs that require precise verticality measurements. It helps researchers ensure that new packaging solutions meet stringent quality criteria.

4. Food and Beverage Companies

Companies involved in the food and beverage industry use the tester to verify that their packaging meets safety and quality standards. By ensuring the verticality of bottles, they can minimize risks associated with storage and transportation.

5. Cosmetics and Personal Care Brands

For cosmetics companies, maintaining the quality and appearance of their packaging is vital. The PET Bottle Verticality Deviation Tester helps ensure that containers remain aesthetically pleasing and functionally sound.

How to Use the PET Bottle Verticality Deviation Tester

1. Mount the Bottle: Place the bottle onto the rotating plate, ensuring it is securely fixed.
2. Position the Dial Gauge: Adjust the dial gauge so it makes contact with the bottle mouth.
3. Rotate the Plate: Slowly rotate the plate through 360 degrees, allowing the dial gauge to record the vertical deviation.
4. Record Readings: Note the maximum and minimum readings displayed on the dial gauge.
5. Calculate the Deviation: The vertical deviation is determined by taking half the difference between the maximum and minimum readings.

Compliance and Certifications

The PET Bottle Verticality Deviation Tester is built according to various standards:

• GB 8452: National standards for bottle packaging.
• QB 2357: Industry standards for the quality of plastic bottles.
• QB/T 1868: Standards for determining bottle verticality deviation.
• YBB00192003: Standards specific to pharmaceutical packaging materials.

Compliance with these standards ensures that the instrument is suitable for global markets and meets the rigorous demands of quality testing.

Maintenance and Calibration

To ensure the long-term accuracy of the PET Bottle Verticality Deviation Tester, periodic maintenance and calibration are recommended:

• Regular Cleaning: Keep the rotating plate and dial gauge clean to avoid measurement errors.
• Calibration: Perform calibration according to the manufacturer’s guidelines or industry standards to maintain precision.
• Software Updates: If applicable, update any accompanying software to the latest version for enhanced functionality.

Frequently Asked Questions (FAQs)

1. What is the verticality deviation in a bottle?
Verticality deviation refers to the extent to which a bottle’s vertical axis differs from a perfectly straight line. It is a critical parameter in packaging to ensure stability and uniformity.

2. How often should I calibrate the PET Bottle Verticality Deviation Tester?
Calibration frequency depends on usage, but it is recommended to calibrate the device every six months for regular quality assurance testing.

3. Can this tester be used for non-PET bottles?
Yes, while it is designed primarily for PET bottles, it can also test the verticality of other bottle types with similar dimensions.

4. What are the benefits of using this tester in production lines?
Using the PET Bottle Verticality Deviation Tester in production lines allows for real-time quality control, reducing the likelihood of defective products reaching the market.