Product Specification

Plastic Bottle and Vacuum Packaging Leak Testing Machine Air Leakage Tester Airproof tester ASTM D3078

Introduction to Air Leakage Tester

The Air Leakage Tester is a vital tool for evaluating the airproof properties of various packaging materials, including plastic bottles, vacuum packaging, plastic bags, and pipes. It is widely used across industries such as food, beverage, pharmaceuticals, daily chemicals, and electronics to ensure the integrity of packaging. This leak testing machine is designed to detect minute leaks and ensure product quality by maintaining airtight seals, meeting industry standards such as ASTM D3078 and GB/T 15171.

In today's competitive market, packaging plays a crucial role in product protection, safety, and preservation. The Air Leakage Tester provides a reliable and efficient way to test the sealing quality of your packaging materials, preventing costly product damage, spoilage, and leakage. By integrating advanced technologies and automated processes, this tester guarantees precision, repeatability, and ease of use in every test.

Key Features of the Air Leakage Tester

1. Automatic Leak Testing Process
   The Air Leakage Tester features a fully automated test process, reducing human error and ensuring consistent, accurate results. The vacuum environment is generated by a vacuum ejector, and the entire testing procedure is automatic, from parameter settings to final results.

2. Touchscreen Interface
   With an intuitive touchscreen interface, users can easily configure test parameters and initiate the leak test process with a few simple taps. The touchscreen interface ensures seamless operation, even for those with minimal technical expertise.

3. Digital Vacuum Control
   The Air Leakage Tester provides digital input for vacuum degree and test time, allowing users to adjust settings for different packaging materials and test conditions. This precision ensures that tests are optimized for specific packaging requirements, whether for plastic bottles, vacuum packaging, or other materials.

4. Data Saving & Parameter Management
   One of the standout features of this machine is its ability to automatically save test parameters and results. By storing different groups of test settings, users can quickly retrieve and reuse them, reducing setup time and ensuring repeatable results. Test data, including total test counts and individual leak test outcomes, is saved to minimize the risk of human errors.

5. Automatic Vacuum Maintenance and Air Back-Flushing
   The Air Leakage Tester includes automatic vacuum maintenance, ensuring that the vacuum level is stable throughout the test cycle. Additionally, the air back-flushing feature clears the chamber after each test, promoting operational efficiency and prolonging the lifespan of the machine.

6. Customizable Chamber Sizes
   To accommodate different packaging sizes, the Air Leakage Tester offers customizable vacuum chamber sizes. The standard chamber size is Φ270 mm x 210 mm (H), but other dimensions can be tailored to meet specific testing requirements, making the tester suitable for a wide range of packaging materials.

7. No Vacuum Pump Required
   Unlike traditional leak testers, this device eliminates the need for a vacuum pump, reducing maintenance requirements and operational complexity. The built-in vacuum ejector system ensures that the machine operates efficiently without the need for external pumps.

8. Durable and Easy to Maintain
   Built with a robust cast vacuum chamber, the Air Leakage Tester is designed to withstand frequent use and harsh testing conditions. The machine is easy to maintain, with user-friendly features and minimal downtime for cleaning or servicing.

Applications of the Air Leakage Tester

The Air Leakage Tester is a versatile and essential tool for several industries that require reliable packaging solutions:

• Food and Beverage Packaging
  Ensures that packaging maintains an airtight seal, preventing contamination, spoilage, and leakage during transportation and storage.

• Pharmaceutical and Medical Packaging
  Tests the integrity of medical product packaging, preventing the risk of contamination and ensuring patient safety.

• Consumer Goods
  Ideal for testing packaging of various consumer goods, such as cosmetics, daily chemicals, and electronics, ensuring that products remain safe and intact.

• Vacuum Packaging
  Ensures vacuum-sealed packaging is airtight, reducing the risk of leakage that can compromise product quality.

Technical Specifications

• Vacuum Range: 0~-90KPa / 0~-13PSI
• Vacuum Chamber Size: Φ270 mm x 210 mm (H) (Custom sizes available)
• Gas Source: Compressed Air
• Gas Pressure: 0.7MPa / 101.5PSI
• Leak Testing Standards: ASTM D3078, GB/T 15171

Why Choose Our Air Leakage Tester?

• High Accuracy and Reliability
  This tester meets the highest industry standards, ensuring your packaging is airproof and secure, helping you avoid costly product failures.

• User-Friendly Interface
  The easy-to-use touchscreen interface streamlines the testing process, making it accessible for all skill levels.

• Cost-Effective Solution
  The Air Leakage Tester is an investment that helps prevent costly packaging failures and ensures the longevity of your product's shelf life.

• Customization Options
  The ability to customize chamber sizes and settings ensures this device meets the unique needs of your production line.

• Efficient and Maintenance-Free
  With no need for an external vacuum pump and automatic vacuum maintenance, the Air Leakage Tester operates efficiently with minimal upkeep.

FAQ Section

1. What is an Air Leakage Tester?
An Air Leakage Tester is an instrument used to test the airproof properties of packaging materials. It helps detect leaks in plastic bottles, vacuum packaging, plastic bags, and other sealed products to ensure quality and safety.

2. How does the Air Leakage Tester work?
The tester uses a vacuum ejector to create a stable vacuum environment, simulating conditions that reveal leaks in the packaging. It automates the testing process and provides digital input for vacuum levels and test time.

3. What industries use the Air Leakage Tester?
The Air Leakage Tester is used in industries like food and beverage, pharmaceuticals, medical packaging, daily chemicals, electronics, and more to test the integrity of various packaging types.

4. What are the benefits of using an Air Leakage Tester?
By using an Air Leakage Tester, businesses can detect leaks early, ensure product quality, extend shelf life, and reduce the risk of contamination, spoilage, or failure during transportation.

5. How can I customize the chamber size of the Air Leakage Tester?
The Air Leakage Tester offers customizable vacuum chamber sizes to accommodate different packaging materials. You can specify the dimensions that best suit your testing needs.