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Main equipment used in the small starch process industry. DPF445 disc separator features upper belt transmission structure and adopts upper suspended supporting type for the main shaft, using nozzle discharge.
The separated material is input into the heart of the separator (the drum). By the strong centrifugal force field, the material (hybrid liquid) passes through the separation partition consisting of disk string. Using the neutral holes in disk as the separating surface, the liquid with higher specific gravity (heavy phase) moves outward from the neutral holes along the disk wall, and the heavy residue accumulates at the residue-settling area, while the soap residue flows toward the big centripetal pump.
The liquid with lower specific gravity (light phase) moves inward and upward along the disk wall, then assembles at the small centripetal pump. The heavy and light phases are output separately by small and big centripetal pumps. Maximum pressure must be less than 0.3MPa.
The separator requires little maintenance and has a long service life.
DPF Series Disc Separator Characteristics
Large production capacity and regulation range with good separation results
Large diameter drum and disk provide substantial separation space and sedimentation room, extending material residence time for improved separation effects and increased processing capacity
Utilizes internal circulation to improve separation effects and concentration of heavy phase (underflow thickness can reach up to 20Be)
Upper lifting type drum configuration ensures stable operation with no material leakage, no pollution in vertical shaft system, and easy maintenance
Long-term continuous operation with minimal stops and stable performance; infrequent drum and disk washing required
Outer-block nozzle is easy to wash without disassembling the disk; large nozzle diameter and excessive nozzle quantity prevent blocking
Uses imported SKF bearings with high capacity and long lifespan; automatic oil pump controlled by PLC ensures safe and reliable lubrication
Vertical shaft features bi-support even intensity balanced framework for excellent fatigue resistance and good stress condition
Great load capacity of strap with long lifespan; easy strap replacement without disassembling vertical shaft; spring tensioning ensures stable stress, no skidding
Customer Application: Indian Starch Factory
PO Date: 2015-5-17
Model: DPF 800
Delivery Date: 2015-8-17
On-site Service: Training operators to use the machine and providing repair and maintenance services as needed
Packaging & Delivery
Packaging
Specifications
Size
Main body: 3300×1700×3200 mm
Weight
5000 kg
Packaging Details
Normal package is wooden box. For European exports, wooden boxes are fumigated. Alternative packaging available for tight containers or special customer requests.
Transport
Domestic: by truck; Overseas: by sea or train
Testing & Inspection
Material Test Report
Magnetic Particle Examination
Nondestructive Examination
Liquid Penetrant Examination
Dynamic Balancing Test
Radiographic Examination
Certifications
We have obtained various certifications including:
ASME U (Certificate No.: 38793)
ISO 9001:2015 (Certificate No.: CN1299-QC)
ISO 14001:2015 (Certificate No.: CN1299-EC)
ISO 45001:2018 (Certificate No.: CN1299-SC)
BV and CE certifications
Exhibitions
We have attended various international exhibitions including ACHEMA, AchemAsia 2019, ProFood Tech, 21st Interphex Week Japan, Spring and Autumn Canton Fair, and other domestic fairs.
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