| Shipping Cost | Contact the supplier about freight and estimated delivery time. |
| Specification | customized |
| Supply Ability | 10 sets per year |
| Model NO. | AC-31 |
| Delivery Time | Varies depending on the design |
| Warranty | 1 Year, 1 Year |
| Payment Terms | D/A,L/C,D/P,T/T,Western Union |
| Coating | Plating, Powder |
| Trademark | CHG |
| Mini Order Qty | 1 Set |
| Packaging Details | Varies depending on the design |
| Model Number | AC-31 |
| Certification | CE, ISO |
| Place of Origin | China |
| Brand Name | CHG |
View Detail Information
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Product Specification
| Shipping Cost | Contact the supplier about freight and estimated delivery time. | Specification | customized |
| Supply Ability | 10 sets per year | Model NO. | AC-31 |
| Delivery Time | Varies depending on the design | Warranty | 1 Year, 1 Year |
| Payment Terms | D/A,L/C,D/P,T/T,Western Union | Coating | Plating, Powder |
| Trademark | CHG | Mini Order Qty | 1 Set |
| Packaging Details | Varies depending on the design | Model Number | AC-31 |
| Certification | CE, ISO | Place of Origin | China |
| Brand Name | CHG | ||
| High Light | pretreatment spray system for automotive metal ,surface conditioning spray system ,corrosion protection pretreatment spray | ||
Metal Substrate Electrophoresis (E-Coating) Pretreatment System for Automotive Components
Advanced Surface Preparation Solution for E-Coating Applications
This customized electrophoretic coating pretreatment line is specifically designed for automotive metal components, providing reliable surface conditioning before the E-coating process. The system effectively removes oil, oxides, and surface contaminants while improving substrate activation, coating adhesion, and long-term corrosion protection.
Through optimized chemical treatment processes and precise parameter control, the pretreatment system ensures a stable and consistent surface condition for subsequent electrophoretic deposition. The line is equipped with intelligent monitoring and automatic control functions to maintain key process parameters, including chemical concentration, bath temperature, liquid level, and treatment time.
Complete Pretreatment Process Flow
The system integrates multiple treatment stages to achieve high-quality surface preparation:
1. Pre-Degreasing
The initial cleaning stage removes loose oil, dust, and surface contaminants, preparing the workpieces for deeper chemical treatment.
2. Degreasing
A chemical cleaning process is applied to thoroughly remove grease, oil residues, and organic contaminants from the metal surface, improving the effectiveness of subsequent treatment steps.
3. Rinse Stage 1
The first rinsing stage removes residual chemicals from the previous cleaning process and reduces contamination carryover.
4. Rinse Stage 2
The secondary rinsing stage further improves surface cleanliness and ensures stable conditions before acid activation.
5. Acid Treatment
The acid treatment stage plays a critical role in surface activation by removing:
Oxide layers
Scale residues
Surface impurities
Micro-contaminants
This process improves substrate reactivity and creates an ideal surface condition for enhanced E-coating adhesion and coating durability.
6. Rinse Stage 3
The first post-acid rinse removes remaining acid residues and prevents chemical contamination of downstream processes.
7. Rinse Stage 4
The final rinsing stage ensures a clean, residue-free surface before entering the electrophoretic coating system.
Applicable Workpiece Range
The pretreatment line is designed for automotive metal components with maximum dimensions of:
1.1 m × 4.0 m × 2.0 m
The system can be customized according to:
Workpiece dimensions and weight
Production capacity requirements
Required pretreatment chemicals
Factory layout limitations
Integration requirements with E-coating systems
Technical Configuration
| Process Stage | Pre-Degreasing | Degreasing | Rinse 1 | Rinse 2 | Acid Treatment | Rinse 3 | Rinse 4 |
|---|---|---|---|---|---|---|---|
| Number of rinse rings | 6 | 6 | 4 | 4 | Bath | 4 | 4 |
| Number of rinse tubes | 12 | 12 | 8 | 8 | - | 8 | 8 |
| Total number of nozzles | 144 | 144 | 96 | 96 | - | 96 | 96 |
| Effective treatment zone (m) | 3.0 | 2.0 | 2.0 | 1.0 | 10.0 | 1.3 | Customized |
| Spray pump material | Cast iron | Cast iron | Cast iron | Stainless steel | Stainless steel | Cast iron | Stainless steel |
| Bath level control | Automatic | Automatic | Cascade | Automatic | Automatic | Cascade | Automatic |
Key Advantages
Customized E-Coating Pretreatment Solutions
We provide customized pretreatment systems designed to integrate seamlessly with complete KTL/EPD production lines or existing coating facilities.
Our engineering solutions can be tailored for:
Automotive battery housings
Structural automotive components
Metal chassis parts
Industrial components requiring electrophoretic coating
Contact us for a customized technical proposal and optimized pretreatment solution based on your production requirements.
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Company Details
Business Type:
Manufacturer,Exporter,Trading Company
Year Established:
2007
Employee Number:
70~80
Ecer Certification:
Verified Supplier
CHG International Limited was established in 2007. With nearly 20 years of experience, our company and products have gained acceptance from a large number of customers. Our business covers the import and export of machinery and equipment, automation e... CHG International Limited was established in 2007. With nearly 20 years of experience, our company and products have gained acceptance from a large number of customers. Our business covers the import and export of machinery and equipment, automation e...
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