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CHG International Limited

  • China,Beijing ,Beijing
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China Carbon Steel Sheet Powder Coating Line Automatic With Robot Polish Equipment
China Carbon Steel Sheet Powder Coating Line Automatic With Robot Polish Equipment

  1. China Carbon Steel Sheet Powder Coating Line Automatic With Robot Polish Equipment
  2. China Carbon Steel Sheet Powder Coating Line Automatic With Robot Polish Equipment
  3. China Carbon Steel Sheet Powder Coating Line Automatic With Robot Polish Equipment

Carbon Steel Sheet Powder Coating Line Automatic With Robot Polish Equipment

  1. MOQ: 1 set
  2. Price: Negotiable
  3. Get Latest Price
Packaging Details Varies depending on the design
Delivery Time Varies depending on the design
Payment Terms L/C, D/P, T/T, Western Union, MoneyGram
Supply Ability 10/Year
Technical Data Customized
Package Size 20000.00cm * 200.00cm * 400.00cm
Package Gross Weight 100000.000kg
Customization Available
After-sales Service Guide Equipment Installation and Use
Certification ISO, CE
Place of Origin China
Brand Name CHG
Model Number AC-09

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  1. Product Details
  2. Company Details

Product Specification

Packaging Details Varies depending on the design Delivery Time Varies depending on the design
Payment Terms L/C, D/P, T/T, Western Union, MoneyGram Supply Ability 10/Year
Technical Data Customized Package Size 20000.00cm * 200.00cm * 400.00cm
Package Gross Weight 100000.000kg Customization Available
After-sales Service Guide Equipment Installation and Use Certification ISO, CE
Place of Origin China Brand Name CHG
Model Number AC-09
High Light Carbon Steel Sheet Powder Coating LinePowder Coating Line Auto

Powder Coating Production Line for Carbon Steel Sheets

 

This powder coating production line is designed to coat carbon steel sheets of various sizes and shapes, ensuring a safe and high-quality finish. The spray booth is constructed from PVC material, offering excellent durability and chemical resistance. The spraying process integrates automatic gun spraying with supplementary manual coating, allowing for precise application even on complex geometries.

 

Key Features:

  • Pre-Treatment: Utilizes a skid ground conveyor system for efficient pre-treatment processes.

  • Powder Spraying: Employs an overhead conveyor system that operates at a constant speed, ensuring consistent coating quality and throughput.

This setup guarantees optimal preparation and coating of carbon steel sheets, combining automation with manual flexibility to meet diverse production needs while maintaining safety standards and finish quality.


Production Line Workflow:

  1. Welding Area Loading: A manipulator loads the cabinet body and door panel onto two separate stations.
  2. Metal Grinding: A robot polishes the weld seams of the cabinet body.
  3. The weld seams of the door panel are manually polished, followed by manual polishing of the overall surface to ensure smoothness.
  4. Phosphating Solution Application: The workpieces are wiped with a phosphating solution to prepare the surface for coating.
  5. Moisture Drying: Workpieces undergo drying at 40-50°C to remove any residual moisture.
  6. Manual Putty Scraping: Technicians apply putty manually to fill in imperfections.
  7. Putty Drying: The applied putty is dried at 40-50°C to ensure it sets properly.
  8. Manual Putty Grinding: After drying, the putty is manually ground to achieve a smooth finish.
  9. Workpiece Accumulation: Approximately 100 sets of workpieces are accumulated before moving to the next stage.
  10. Mechanical Loading Transfer: Accumulated workpieces are transferred to mechanical loading for further processing.
  11. Dust Blowing: Electrostatic dust guns are used for manual dust blowing to clean the surfaces.
  12. Coating Application: Automatic spraying combined with manual spraying ensures comprehensive coverage.
  13. Powder Solidification: Coated parts are cured at 200°C for 18 minutes to solidify the powder coating.
  14. Air Cooling: After curing, the parts undergo air cooling to stabilize the coating.
  15. Manual Installation of Casters: Casters are manually installed on the completed cabinets.
  16. Human-Machine Assisted Lowering: With human-machine assistance, the finished parts are lowered onto AGV (Automated Guided Vehicle) carts for transport to the next destination.

 

The Process of Powder Coating Line:

 

1. Surface Preparation: The first step in the powder coating line is the surface preparation of the aluminum profiles. This stage is essential to ensure proper adhesion of the powder coating. Surface preparation may include cleaning, degreasing, and removing any contaminants from the aluminum surfaces.
2. Pre-Treatment: After surface preparation, the aluminum profiles undergo a pre-treatment process to enhance coating adhesion and corrosion resistance. Common pre-treatment methods include chemical cleaning, phosphating, or chromate conversion coating. The pre-treatment prepares the aluminum surface for better powder adhesion and improves coating performance.
3. Drying: Once the pre-treatment is completed, the aluminum profiles are passed through drying ovens to remove any remaining moisture from the surface. Dry aluminum surfaces are crucial for proper powder coating adhesion and finish.
4. Powder Coating Application: The dried aluminum profiles are then ready for powder coating application. The powder coating material is electrostatically charged and sprayed onto the aluminum profiles using powder coating guns. The positively charged powder particles are attracted to the grounded aluminum profiles, adhering to the surface uniformly.
5. Powder Curing: After powder coating application, the aluminum profiles are transferred to curing ovens. In the curing ovens, the powder coating undergoes a thermal curing process. The oven's heat causes the powder particles to melt and flow, creating a continuous, smooth coating film. The curing process also chemically cross-links the powder particles, ensuring a durable and hardened finish.
6. Cooling: Following the curing process, the coated aluminum profiles are allowed to cool down. This cooling phase stabilizes the coating and ensures it maintains its properties and appearance.
7. Quality Inspection: After cooling, the coated aluminum profiles undergo a thorough quality inspection. The inspection involves checking the coating thickness, appearance, adhesion, and overall quality to ensure it meets the specified standards.

 

Powder Coating Line Madeinchina for Carbon Steel Sheet with Robot Polish

Powder Coating Line Madeinchina for Carbon Steel Sheet with Robot Polish

Powder Coating Line Madeinchina for Carbon Steel Sheet with Robot Polish

Company Details

Bronze Gleitlager

,

Bronze Sleeve Bushings

 and 

Graphite Plugged Bushings

 from Quality China Factory
  • Business Type:

    Manufacturer,Exporter,Trading Company

  • Year Established:

    2007

  • Employee Number:

    70~80

  • Ecer Certification:

    Verified Supplier

     CHG International Limited was established in 2007. With nearly 20 years of experience, our company and products have gained acceptance from a large number of customers.   Our business covers the import and export of machinery and equipment, automation e...      CHG International Limited was established in 2007. With nearly 20 years of experience, our company and products have gained acceptance from a large number of customers.   Our business covers the import and export of machinery and equipment, automation e...

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  • CHG International Limited
  • Building B, No.5 Jinxing West Road, Daxing District, Beijing, China
  • https://www.chgcoating.com/

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